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Help CenterAdvanced ESP Sensor Cable With Waterproof Design for Automotive Applications
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Shandong Huaning Electric Heating Technology Co., Ltd., a Jinan-based manufacturer specializing in automotive electrical solutions, presents our Advanced ESP Sensor Cable. Engineered for critical vehicle safety systems, this waterproof cable ensures reliable signal transmission in challenging environments. We leverage precision manufacturing to deliver components that meet stringent automotive performance standards while optimizing cost-efficiency for global partners.
Robust Environmental Protection: The TPE insulation provides exceptional resistance to moisture, chemicals, and abrasion, maintaining signal integrity in wet or corrosive conditions common in automotive underbody applications.
Thermal Stability: Operates reliably across extreme temperatures (-40°C to +125°C), preventing insulation brittleness in cold or softening in engine bay heat.
EMI/RFI Shielding Option: Available braided shielding minimizes electromagnetic interference, crucial for accurate ESP sensor data transmission near motors and ignition systems.
Technical specifications include:
| Parameter | Value |
|---|---|
| Conductor Material | Oxygen-free copper (19/0.12mm) |
| Insulation Thickness | 0.8mm ±0.05mm |
| Outer Diameter | 4.2mm ±0.15mm |
| Voltage Withstand | 1500V AC/min |
| Bend Radius | ≥8x cable diameter |
Clients benefit from reduced warranty claims due to waterproof integrity and extended service life exceeding OEM vibration resistance requirements. Our modular design allows custom length configurations and connector pre-termination to streamline assembly line integration.
Shandong Huaning’s decade-long expertise in automotive thermal and electrical systems ensures consistent quality validated through in-house salt spray, thermal cycling, and flex endurance tests. We support Just-In-Time delivery for regional hubs and offer technical collaboration for application-specific adaptations. Contact our engineering team to discuss how this solution enhances your ESP system reliability while reducing total ownership costs.
FAQ
Q: Is this cable compatible with standard ESP sensor connectors?
A: Yes, it interfaces with common 2.8mm and 3.3mm automotive connectors. Custom terminations are available.
Q: What distinguishes TPE insulation from PVC in automotive use?
A: TPE offers superior temperature range, oil resistance, and flexibility at low temperatures compared to PVC.
Q: How is the IP67 rating validated?
A: Samples undergo 30-minute immersion in 1m deep water per IEC 60529 standards.
Q: Can you provide cables with pre-attached connectors?
A: Yes, we offer factory-terminated options with TE Connectivity or Bosch-style connectors.
Q: What’s the minimum order quantity for custom lengths?
A: MOQ is 2,000 meters for standard configurations.
Q: Does the shielding affect cable flexibility?
A: Our spiral shielding design maintains bend radius while providing 85% coverage.
Q: Are test reports available?
A: Material certifications and performance test data can be provided upon request.
Q: How does this cable comply with automotive EMC requirements?
A: Shielded versions meet CISPR 25 Class 3 specifications when properly grounded.
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