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Introducing the Skin-Effect Heating Cable by Shandong Huaning, designed specifically for pipeline freeze protection in the demanding oil and gas sectors. This innovative solution ensures continuous operation by preventing costly freeze-ups, reducing downtime, and enhancing safety in harsh environments. With its advanced skin-effect technology, it delivers reliable, energy-efficient heating that adapts to your specific industrial needs.
Our heating cable features cutting-edge engineering to provide consistent thermal management, ideal for pipelines transporting oil, gas, or other fluids in cold climates. By focusing on durability and performance, it helps maintain optimal flow rates and protects critical infrastructure from temperature-related failures. Trust Shandong Huaning for a product that combines expertise with practical benefits, making it a smart investment for any oil and gas operation.
Key Features and Technical Specifications:
Skin-Effect Technology: This unique method ensures uniform heat distribution along the entire cable length, minimizing hotspots and improving efficiency. It works by concentrating current flow near the surface, reducing energy loss and providing stable temperature control.
Durable Construction: Made from robust, corrosion-resistant materials, the cable withstands harsh industrial environments, including exposure to chemicals and extreme weather. Optional high-temp insulation enhances longevity.
Energy Efficiency: Designed to optimize power consumption, it reduces operational costs while delivering effective freeze protection. Customizable power ratings allow for tailored solutions based on pipeline size and ambient conditions.
Easy Installation: Flexible design enables straightforward mounting on various pipeline configurations, with minimal maintenance required post-setup. Compatibility with standard control systems ensures seamless integration.
Safety Compliance: Engineered to meet industry safety norms, it includes features like overheat protection to prevent accidents and ensure reliable performance in critical applications.
Below is a summary of key technical parameters:
No. | Item | Silane Crosslinking (Temp. 126℃) | FEP Fluoroplastics (Temp. 205℃) | PFA High Temp. Temp. Fluoroplastics (Temp. 260℃) | Steel Armored Skin Cable (Temp. 600℃) |
1 | Cable Type | JFHCL1-J2 | JFHCL1-J3 | JFHCL1-J4 | JFHCL1-J5 |
2 | Nominal Cross Section (mm²) | 5-90 | 5-90 | 5-90 | 5-30 |
3 | Insulation Jacket | 2-5 | 2-5 | 2-5 | 1 |
4 | Power Supply Voltage (V) | 220-35000 | 220-35000 | 220-35000 | 220-35000 |
5 | Working Voltage (KV) | 0.5-15 | 0.5-15 | 0.5-15 | 0.5-6 |
6 | Working Frequency (Hz) | 50-4000 | 50-4000 | 50-4000 | 50-4000 |
7 | 20℃ Insulation Resistance Not Less Than (MΩ) | 2500 | 2500 | 2500 | 2500 |
8 | Puncture Test (kV) | 15 | 15 | 15 | 15 |
9 | Working Temp. (℃) | -40-110 | -40-180 | -40-230 | 0-500 |
10 | Overall Breaking Force Not Less Than (N) | 20000 | 20000 | 20000 | 50000 |
11 | Min. Bending Radius mm | 260 | 260 | 260 | 260 |
12 | Heating Power (w/m) | 3-270 | 3-270 | 3-270 | 3-90 |
The benefits of using our skin-effect heating cable extend beyond technical specs. For oil and gas companies, it translates to reduced maintenance costs by preventing ice buildup that can cause pipe bursts, and enhanced operational efficiency through uninterrupted flow. Clients report improved safety compliance and longer asset lifespans, making it a cost-effective choice for freeze-prone areas.
Frequently Asked Questions (FAQ):
1. What is skin-effect heating technology?
Skin-effect heating uses electrical current concentrated near the conductor's surface to generate uniform heat along pipelines, minimizing energy waste and providing consistent temperature control.
2. How does this cable prevent pipeline freezing?
By wrapping around pipelines, it applies controlled heat to maintain fluid temperatures above freezing points, preventing ice formation and ensuring smooth flow in oil and gas systems.
3. What are the installation requirements?
Installation is straightforward with standard mounting kits; it requires access to power sources and can be tailored for straight or curved pipelines, often handled by trained technicians.
4. Is it suitable for harsh environments?
Yes, the cable is built with durable materials to withstand corrosive elements and extreme cold, making it ideal for oil and gas fields in remote or cold regions.
5. What maintenance is needed?
Minimal maintenance is required; periodic inspections for damage and ensuring electrical connections are secure suffice, thanks to its robust design.
6. Are different models available?
Multiple models are offered, with options for power ratings and lengths to suit various pipeline sizes and application needs.
Concluding Thoughts:
Shandong Huaning's Skin-Effect Heating Cable stands as a reliable solution for pipeline freeze protection, offering energy savings, durability, and ease of use in oil and gas operations. Its advanced technology ensures your facilities run smoothly year-round, minimizing risks and maximizing productivity.
Ready to enhance your freeze protection strategy? Contact us today for a customized quote or to learn how this cable can be integrated into your systems. Our team is here to support your needs with expert advice and timely solutions.
Packing & Delivery
Standard Export Pack:
1. Solar Plywooden Drum
2. Plastic package
3. Polywooden drum
4. Soft package
5. Steel drum
6. Wooden drum
Delivery Mode:
Shipping and Air Transportation
faq
IQ: What is the typical operational lifespan of an ESP cable, and what factors most affect it?
A: The typical lifespan is 3-5 years, but it heavily depends on downhole conditions (temperature, H2S, installation quality) and electrical stress. Proper sizing and operation are key
Q: What are the temperature and pressure ratings for your cable models, and how are they tested?
A: Ratings vary by model. Standard cables operate up to 205°C (400°F) and 5000 psi. All ratings are validated through testing per API 11S5 or equivalent standards.
Q: What are the critical do's and don'ts during cable installation and handling to prevent damage?
A: DO use proper handling equipment and follow bend radius rules. DON'T drag the cable, crush it, or make sharp bends. Always follow the manufacturer's specific installation guide.
Q: What international standards and certifications (e.g., API, ATEX) do your cables comply with?
A: Our cables comply with API 11S5, ATEX/IECEx for hazardous areas, and RoHS. Specific certifications (e.g., UL, CSA) are available per customer requirements and regional standards.
Q:What is the standard lead time for orders, and do you offer expedited support for urgent field failures?
A: Standard lead time is 4-6 weeks. We offer expedited production and maintain regional stock for critical failure situations to support urgent field operations.
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