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Self-Regulating Long Distance Heating Cable, Industrial Grade, Pipeline Temperature Maintenance

Self-Regulating Long Distance Heating Cable, Industrial Grade, Pipeline Temperature Maintenance photo-1
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Self-Regulating Long Distance Heating Cable, Industrial Grade, Pipeline Temperature Maintenance photo-5
Negotiable MOQ: 50 Meters (Price negotiable depending on order volume and customization)
Key Specifications
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Application:
Other, Oil/gas pipelines
Material:
Nickel-plated copper bus wires
Dimensions:
Customizable length, standard widths 8-14mm
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
7 days
Application Other, Oil/gas pipelines
Material Nickel-plated copper bus wires
Dimensions Customizable length, standard widths 8-14mm
Temperature Range Maintains 0-65°C (operating -40°C to 65°C)
Voltage Options 120V, 240V, 480V available
Certifications UL, CSA, ATEX compliant
Heating Power 10-50W/m (adjusts to ambient temperature)
Jacket Type Fluoropolymer or polyolefin options

Engineered for critical pipeline temperature maintenance across vast industrial facilities, our Self-Regulating Heating Cable delivers precise thermal control while significantly reducing energy consumption. Unlike constant-wattage alternatives, this intelligent cable automatically adjusts its heat output based on ambient conditions – eliminating overheating risks while cutting operational costs by up to 50%. With its robust industrial-grade construction, it withstands corrosive environments and extreme temperatures from -40°C to 65°C, making it ideal for:

  • Long-distance oil & gas transfer pipelines
  • Chemical processing plant fluid lines
  • Water treatment facility pipe networks
  • Freeze protection for fire suppression systems

The core conductive matrix between parallel nickel-plated copper bus wires expands/resists current flow in response to temperature changes. This self-regulating technology provides:

Feature Technical Advantage Operational Benefit
PTC Conductive Core 10-50W/m automatic power adjustment Energy savings & no control panels required
Cross-Linked Jackets Fluoropolymer (FEP) / Polyolefin options Resists chemicals, UV, moisture & abrasion
Cold-Lead Termination Splice-free connection system 15% faster installation vs. conventional models

Custom configurations accommodate specific project requirements:

  • Voltage compatibility: 120V, 240V, 480V AC systems
  • Length customization: Manufactured to exact meter specifications
  • Hazardous area versions: ATEX/IECEx certified for Zone 1/Division 1

Installation flexibility allows direct contact wrapping on pipes up to 300mm diameter without overheating concerns. The cable’s zero startup inrush current permits circuit lengths exceeding 200 meters – reducing power feed points for long runs.

Frequently Asked Questions:

Q: Can this cable be overlapped during installation?

A: Yes, the self-regulating design prevents overheating even when cables overlap – unlike constant-wattage heaters.

Q: What maintenance is required after installation?

A: Virtually maintenance-free operation. Annual insulation resistance checks are recommended for critical processes.

Q: How does it perform in submerged conditions?

A: With IP68-rated terminations and continuous polymer jackets, it operates reliably in wet/damp environments.

Q: Can existing installations be extended?

A: Field splicing is possible using manufacturer-supplied kits, but pre-terminated custom lengths ensure optimal reliability.

Q: What’s the typical lifespan in chemical plants?

A: 15+ years when using fluoropolymer-jacketed versions in corrosive environments.

Specify this heating solution for your next pipeline project to leverage reduced energy bills, simplified installation, and maintenance-free operation. Contact our engineering team for application-specific thermal calculations and hazardous area certifications documentation.

Product Tags: Self-Regulating Heating Cable , Industrial Pipeline Heat Trace , Long Distance Temperature Maintenance Cable

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