BPS-D8 Vision Counting Machine for Pharmaceutical Bottles With High-Speed Camera and AI Recognition
The BPS-D8 Vision Counting Machine revolutionizes pharmaceutical production lines with its advanced AI-powered inspection system. Designed specifically for accurate bottle counting in GMP environments, this equipment eliminates manual counting errors while maintaining hygienic standards. Its high-speed camera captures minute details at production line speeds, ensuring 100% counting accuracy for various bottle types and sizes.
Featuring a stainless steel construction and IP-rated protective housing, the BPS-D8 withstands rigorous cleaning procedures common in pharmaceutical facilities. The machine's intelligent recognition software adapts to different container shapes and transparent materials, making it suitable for:
- Prescription medicine bottling lines
- Vitamin and supplement packaging
- Clinical trial sample processing
- Veterinary pharmaceutical packaging
Technical Specifications:
| Counting Accuracy | >99.98% verified through 1000+ test cycles |
| Bottle Diameter Range | 15mm to 80mm (customizable for larger sizes) |
| Throughput Capacity | 200 bottles/minute (standard configuration) |
| Image Processing | Dual-camera system with 5MP resolution |
| Rejection System | Pneumatic arm with 0.1s response time |
The integrated deep learning algorithm continuously improves detection accuracy by analyzing counting patterns and container variations. During operation, the system automatically generates CSV reports including batch numbers, timestamps, and error logs for quality assurance documentation.
Operational benefits include:
- 30% reduction in counting labor costs
- Elimination of cross-contamination risks
- Quick changeover between product runs (under 5 minutes)
- Real-time monitoring via 10" HMI touchscreen
For enhanced production integration, the BPS-D8 offers optional features including thermal printers for labeling, remote diagnostics via Ethernet connection, and customized rejection mechanisms for specific production environments.
Frequently Asked Questions:
Q1: Can this machine count tablets in blister packs?
A: The BPS-D8 is specifically optimized for pharmaceutical bottles. For blister pack counting, we recommend our BPS-C5 model with specialized scanning technology.
Q2: What maintenance does the vision system require?
A: The self-cleaning camera enclosures require only weekly exterior wiping. Lens calibration is automated during startup sequences.
Q3: Is the machine compatible with existing conveyor systems?
A: Yes, it features adjustable guide rails (300-600mm width) and integrates with most production lines using standard PLC protocols.
Q4: How does the AI handle colored or translucent bottles?
A: Our proprietary vision algorithms employ multi-spectrum analysis to distinguish contents regardless of container coloration or opacity.
Q5: What training is provided for operators?
A: We provide comprehensive on-site training including 8 hours of hands-on operation and troubleshooting manuals in multiple languages.
Manufactured in our HACCP-compliant facility in Shandong, China, each BPS-D8 undergoes 72-hour continuous operation testing before shipment. With established service centers in North America and Oceania, we guarantee prompt technical support within 24 hours for critical production issues.
Contact Goldsupplier Tests Store today to schedule a live demonstration and discover how our vision counting technology can enhance your pharmaceutical packaging quality while reducing operational costs. Our engineering team stands ready to develop custom solutions for specialized production requirements.
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