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The BPG-200S Two Head Desiccant Bag Inserter Machine by Zhejiang Zhong Shark Industrial Technology represents a significant advancement in automated packaging solutions, specifically engineered to extend product shelf life through precise desiccant insertion. This dual-head system ensures uninterrupted production flow while maintaining stringent quality standards required by pharmaceutical, food, and electronics industries. With its modular design and intelligent control interface, manufacturers can achieve up to 40% reduction in moisture-related product spoilage while optimizing labor costs.
Engineered for high-volume production environments, this inserter features synchronized servo motors that deliver positioning accuracy within ±0.5mm. The machine's stainless steel material contact surfaces comply with international hygiene standards, while the vision inspection system (optional) provides real-time quality monitoring. Below are key technical specifications:
| Parameter | Specification |
|---|---|
| Machine Name | Desiccant Inserter (Dual Head) |
| Model | BPG-200S |
| Production Capacity | Up to 220 bottles/minute (Speed is adjustable and depends on packaging) |
| Applicable Bottle Diameter | ≤ 80 mm |
| Applicable Desiccant Roll | Outer Dia. ≤ 300mm, Inner Dia. = 75mm, Roll Thickness: 90-140mm |
| Applicable Desiccant Pouch | Pouch Width ≤ 30mm (Length depends on bottle & dosage) |
| Voltage / Frequency | 220V / 50Hz |
| Total Power | 1.0 kW |
| Air Consumption | 5 L/Min |
| Dimensions (L×W×H) | 2000 × 750 × 2000 mm |
| Net Weight | 400 kg |
Operational advantages include:
Dual-head redundancy - Continuous operation during maintenance or bag reel changes
Quick-change tooling - Under 10-minute format conversion for different container sizes
Intelligent fault diagnosis - Touchscreen interface displays error codes with solution prompts
Energy-saving design - Auto-sleep mode reduces power consumption by 25% during idle periods
For quality-critical applications, the optional integrated vision system performs three-stage verification: desiccant bag presence, orientation, and insertion depth. This ensures compliance with GMP standards where required. The machine's rigid aluminum frame minimizes vibration transmission while providing stability at maximum operating speeds. All electrical components feature IP54-rated protection against dust and moisture ingress.
Manufactured in our 30,000+ sqm ISO9001-certified facility, each BPG-200S undergoes 72-hour continuous run testing before shipment. Our technical support team provides comprehensive installation guidance and remote troubleshooting via video conference. With major export experience across 15 global markets including North America and Europe, we ensure customs-compliant documentation and sea freight optimization from Shanghai/Ningbo ports.
FAQs:
Q: Can this machine handle irregularly shaped containers?
A: Yes, with custom-designed gripper jaws available upon request.
Q: What is the lead time for production?
A: Standard units ship within 30 days; customized configurations require 45-60 days.
Q: Does it include desiccant bag detection?
A: Standard models include photoelectric sensors; machine vision is optional.
Q: Can it integrate with existing packaging lines?
A: Yes, with adjustable conveyor heights and PLC communication protocols.
Q: What maintenance is required?
A: Daily cleaning and monthly lubrication; detailed schedule provided in manual.
This industrial-grade desiccant inserter delivers measurable ROI through reduced material waste and minimized production downtime. Contact our engineering team today to schedule a virtual demonstration and receive a line integration assessment. All machines come with 18-month warranty on critical components and lifetime technical support.
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