QAL-2/155 Grade 2 Self Solderable Class F Round for Small Transformer Winding Enameled Aluminum Wire
The QAL-2/155 Grade 2 Self Solderable Class F Round Enameled Aluminum Wire is engineered for high-efficiency winding in small transformers, offering significant time and cost savings in assembly processes. With its self-solderable feature, it eliminates the need for stripping insulation, reducing labor and enhancing productivity. Class F insulation ensures reliable performance in elevated temperature environments up to 155°C, making it ideal for demanding applications. Manufactured by Shandong Huilong Electrical Material Co., Ltd., a trusted producer since 1970, this wire combines quality with innovation to meet global standards. Its aluminum core provides lightweight durability, lowering overall transformer weight while maintaining electrical efficiency.
This product excels in delivering consistent results for industrial use, backed by rigorous testing and certifications. Below, we detail its key characteristics, specifications, and benefits using a structured approach for easy reference:
- Core Advantages: Self-solderable capability cuts assembly time by up to 30%, while Class F insulation withstands thermal stress, extending product lifespan.
- Material Benefits: Aluminum construction reduces weight by 40% compared to copper alternatives, improving energy efficiency and lowering shipping costs.
- Versatility: Designed for small transformers but adaptable to other winding needs like motors or inductors upon request.
Technical specifications are presented in the table below, based on standard industry parameters. Note that dimensions and other attributes can be tailored to specific requirements:
| Parameter | Standard Value | Description |
|---|---|---|
| Diameter Range | 0.1mm - 2.0mm | Ideal for compact transformer designs; customizable sizes available. |
| Insulation Thickness | 0.02mm - 0.05mm | Class F polyester-based, ensuring high dielectric strength and heat resistance. |
| Temperature Rating | Up to 155°C | Suitable for continuous operation in harsh environments. |
| Tensile Strength | 120 - 180 MPa | Provides mechanical durability during winding processes. |
| Conductivity | 61% IACS | Aluminum core offers efficient electrical performance with low resistance. |
Key benefits for customers include reduced production downtime due to the self-solderable feature, which allows for direct soldering without pre-treatment. This translates to lower operational costs and faster turnaround times. The wire's lightweight nature minimizes material expenses and eases handling, while Class F insulation enhances safety and reliability in applications like power supplies or automotive electronics. Additionally, Shandong Huilong's certifications, such as ISO9001 and ISO14000, guarantee consistent quality and environmental compliance, supported by decades of manufacturing expertise.
To address common inquiries, here are frequently asked questions about this product:
Q: What does "self solderable" mean for this enameled wire?
A: It refers to the wire's ability to be soldered directly without removing the insulation, saving time and reducing assembly errors.
Q: What temperature range is supported by Class F insulation?
A: Class F insulation withstands continuous temperatures up to 155°C, making it suitable for high-heat environments like transformers.
Q: Can this wire be used for applications beyond small transformers?
A: Yes, while optimized for transformers, it can be customized for other winding uses such as motors or coils upon request.
Q: What certifications ensure the product quality?
A: Our manufacturing holds ISO9001, ISO14000, and OHSAS18001 certifications, ensuring adherence to international standards.
Q: Is the diameter range fixed, or can I order custom sizes?
A: Sizes are customizable; we offer diameters from 0.1mm to 2.0mm based on your specifications.
Q: How long is the typical lead time for orders?
A: Lead times vary but generally range from 2 to 4 weeks, depending on order volume and customization.
Q: Do you provide samples for testing?
A: Yes, samples are available to verify performance before bulk purchases.
Q: What are the shipping options from your company?
A: We ship globally via ports like Qingdao, Shanghai, Ningbo, and Tianjin, with flexible logistics solutions.
In summary, the QAL-2/155 Grade 2 wire delivers unparalleled efficiency and reliability for transformer winding, backed by Shandong Huilong's robust manufacturing capabilities and global export experience. Its self-solderable design and high-temperature resistance translate into tangible cost savings and enhanced operational performance. With over 50 years in the industry and a presence in markets across North America, Europe, Asia, and beyond, we ensure timely delivery and quality assurance. Contact us today to discuss how this wire can optimize your production line or to request a customized quote for your specific needs. Elevate your transformer designs with a product that combines innovation, durability, and proven results.
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