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BPX-200 Automatic Capping MachineProduct Overview
The BPX-200 Automatic Capping Machine is a fully integrated packaging system designed and manufactured in strict compliance with GMP standards and industrial requirements. Engineered for maximum operational efficiency, this machine delivers precise, reliable, and high-speed screw capping through a complete automated process including bottle feeding, cap orientation and delivery, cap placement, pressing, screw capping, and bottle discharge. With enclosed drive components and high-polish contact surfaces, the system prevents contamination while ensuring clean, maintenance-friendly operation. The machine features advanced safety protocols including automatic shutdown for cap jams and intelligent detection systems for production quality control.
Technical Specifications
| Parameter | Specification |
|---|---|
| Equipment Name | Automatic Capping Machine |
| Model | BPX-200 |
| Bottle Diameter Range | Ø23–Ø100 mm |
| Bottle Height Range | 45–150 mm |
| Max. Capacity | Up to 180 bottles/min (adjustable, container-dependent) |
| Cap Diameter Range | Ø20–Ø65 mm |
| Air Pressure | 0.5 MPa |
| Air Consumption | 3 L/min |
| Power | 1.75 kW |
| Voltage | 220 V |
| Frequency | 50 Hz |
| Dimensions (L×W×H) | 2600 × 1200 × 1700 mm (max. lift height 2000 mm) |
| Weight | 500 kg |
Key Features
Complete Automation: Integrated systems for bottle feeding, cap sorting, delivery, placement, pressing, screw capping, and discharge.
PLC & Touchscreen Control: User-friendly Chinese/English interface with adjustable parameters, production counting, and real-time monitoring.
Wide Compatibility: Suitable for round, square, and flat containers (plastic/glass) with easy adjustment for various sizes.
Intelligent Cap Handling: Stepless elevator with automatic rejection and recycling of misoriented caps.
Precision Drive System: Imported frequency converters for smooth control of transport, capping, and conveying motions.
Large-Capacity Hopper: Floor-standing design reduces manual refilling and operator workload.
Safety & Quality Control: Photoelectric sensors for jam detection, automatic stop/start, and rejection of poorly capped bottles.
Anti-Overtightening Mechanism: Friction plates on capping wheels prevent damage to caps and containers.
GMP-Compliant Design: Stainless steel exterior, polished contact surfaces, and enclosed drives ensure hygienic operation.
Certified Components: Internationally standardized control parts with proven reliability and durability.
Applications
Ideal for pharmaceutical, chemical, food, and industrial packaging lines, the BPX-200 automatically applies screw caps to plastic and glass bottles. It enhances productivity, ensures consistent capping quality, and minimizes contamination risks associated with manual handling. The machine operates as a standalone unit or integrates seamlessly with unscramblers, counting machines, cotton inserters, labelers, and other packaging equipment.
Structural Overview1. Conveying Unit
Chain-driven bottle transport with adjustable guide rails for different container sizes.
2. Bottle Transport Unit
Dual synchronous belt system with variable speed control and adjustable spacing.
3. Capping Unit
Eight capping wheels (four groups) with adjustable height and spacing; friction protection on rear wheels.
4. Cap Elevator & Feeding Unit
Stepless cap elevator with automatic orientation correction and large-capacity hopper.
5. Cap Placement Unit
Fully adjustable mechanism for different cap heights and diameters.
6. Cap Pressing Unit
Spring-assisted alignment and continuous pressure application during capping.
7. Bottle Separation Unit
Mechanical rotary disc with rubber rings for stable, evenly spaced bottle flow.
The BPX-200 combines robust engineering with smart automation to deliver reliable, efficient, and quality-focused capping performance for modern production environments.
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