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Strong compatibility, suitable for assembly and transportation of various small and medium-sized products.
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The core principle of the double speed chain assembly line is to realize the smooth transportation and station stay of the workpiece through the differential transmission of the chain and the tooling plate, which has the dual advantages of efficient transportation and precise operation.
The foundation of the core structure
The utility model is mainly composed of a speed doubling chain, a driving device (a motor and a reducer) , a frame, a tooling board, a stopper and a lifting transplanting mechanism.
Double speed chain adopts special chain structure. Roller is installed on the chain link. The roller contacts the bottom of the frock plate and drives the frock plate forward when the chain moves.
Differential Drive Core Logic
The pitch of the chain and the diameter of the roller are precisely designed, and there is a fixed ratio between the running speed of the chain and the moving speed of the tooling plate (commonly 2 times and 3 times) .
The motor drives the chain to move at a constant speed, and the roller drives the tooling plate to transport the workpiece at a higher speed, which shortens the empty transportation time and improves the overall efficiency.
When the tooling board arrives at the designated station, the stopper lifts the fixed tooling board, the chain continues to run and the tooling board is stationary, and the worker can perform assembly, testing and other operations.
III. Key supporting mechanisms
Lifting transplanting mechanism: when the conveying direction needs to be switched or shunted, the lifting device lifts the tooling plate, and cooperates with the transplanting mechanism to realize lateral transfer or line change.
Positioning accuracy control: through accurate blocker positioning and chain tensioning device, to meet the needs of precision assembly.
Continuous cycle design: after the operation is completed, the stopper is released, the tooling plate is continuously transported with the chain, and returns to the starting end through the return line to realize continuous production.
The core advantages of the double-speed chain assembly line focus on"Efficient transportation, flexible adaptation, accurate and stable, low-cost operation and maintenance", which is a highly adaptable transportation and assembly scheme in automated production.
One, efficient delivery, enhance the production cycle
The differential transmission design makes the conveying speed of the tooling plate higher than the running speed of the chain, shortens the empty conveying time, and greatly improves the overall production efficiency.
Support continuous cycle transportation, work piece from on-line to off-line seamless connection, reduce the intermediate waiting link, adapt to mass production demand.
Second, flexible adaptation to meet multiple needs
According to the production process, the design can increase or decrease the station, adjust the length of the line body, and easily adapt to the assembly process of different products.
Compatible with small batch and multi-variety production, by quickly switching the tooling board and adjusting the position of the blocker, the mixed line production is realized, and the line change cost is reduced.
Third, accurate and stable, to ensure the quality of operations
The stopper cooperates with the lifting mechanism, and the positioning accuracy of the tooling plate meets the requirements of high-precision operation such as precision assembly and detection.
The chain transmission is stable, the running noise is low, and the tooling plate transportation has no shaking, so as to avoid the damage or displacement of the workpiece in the transportation process.
Fourth, reliable structure, low cost of operation and maintenance
Speed chain using high-strength wear-resistant materials, long service life, low failure rate, reduce equipment downtime maintenance time.
The structure is simple and easy to disassemble, the routine maintenance only needs to regularly lubricate the chain and check the stopper, and the maintenance cost is much lower than that of complex automation equipment.
Wide adaptability and multiple application scenarios
CAN integrate assembly, testing, aging, packaging and other processes, suitable for electronics, home appliances, auto parts, medical equipment and other industries.
The application scenarios of double-speed chain assembly line focus on the demand of"Mass production, multi-process connection and precision operation", covering many industries such as electronics, automobiles and household appliances, the core is suitable for the whole process of assembling, testing, aging and packaging of various products.
Electronic and electrical industry
Consumer Electronics: mobile phones, tablet computers, notebook computer assembly, component assembly and function testing.
Electronic components: relays, sensors, connectors, bulk assembly, pin welding, performance testing and packaging.
Office equipment: printers, copiers, projectors, the core components of the Assembly, Debugging and aging test machine.
Automobile and parts industry
Auto Parts: assembly, inspection and surface treatment of engine parts, gearbox components and seats.
New Energy Vehicles: Charging Pile Module, battery pack assembly, voltage test, aging verification and wiring harness connection.
Automotive Electronics: in-car Navigation, Event Data Recorder, assembly of reversing images, functional calibration and final packaging.
Home appliance and household industry
White goods: air conditioners, refrigerators, washing machines compressors, assembly and machine performance testing.
Small household appliances: rice cooker, microwave oven, humidifier parts assembly, power test, aging test and packaging.
Smart Home: Smart Door Locks, sweeping robots, Air Purifier
Rehabilitation equipment: Small Massager, rehabilitation training equipment parts assembly, functional debugging and aging verification.
Educational Equipment: learning tablet, educational robot, Component Assembly of Interactive Whiteboard, system debugging and function testing.
Hardware tools: electric screwdrivers, wrenches and other tools motor assembly, torque testing and packaging.
Toy Industry: Intelligent Toys, remote control equipment circuit board assembly, battery installation, functional testing and packaging of finished products.
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