Cupping Testing Machine
Automatic Cupping Testing Machine for Sheet and Strip – Product Overview
Scope
Fully automatic cupping tester is designed to evaluate the plastic-forming behaviour of metal sheets and strips. The unit automatically detects “through cracks” and measures the Erichen cup-up index (IE). A built-in camera with video-replay function allows the exact instant of crack initiation to be identified, giving more precise cup-up values. It is an essential tool for producers of metal sheet and strip, inspection institutes, and steel-research laboratories.
Applicable Standards
- GB/T 4156 “Metallic materials – Sheet and strip – Erichen cupping test” (plastic-strain assessment)
- GB/T 5125 “Method for deep-drawing cup test of non-ferrous metals” (evaluation of planar anisotropy)
Main Features
- Hydraulic clamping, AC-servo motor loading
- Automatic stop the moment a crack appears
- Real-time video recording synchronised with load-displacement curve
- 7″ LCD panel continuously displays clamping force, punch force, cup-up value, test speed and complete curve
- Test parameters user-programmable; immediate result processing
Ambient Conditions
- Power: AC 220 V, 750–1000 W
- Temperature: 10 – 40 °C
- Relative humidity: ≤ 80 %
- Clean environment, free of corrosive media, vibration and electromagnetic interference; reliable earth connection essential
Technical Data
Cup-up sheet thickness: ferrous 0.1 – 2 mm; non-ferrous 0.2 – 3 mm
Maximum punch force: 60 kN
Maximum clamping force: 25 kN
Maximum sheet width: 100 mm
Maximum punch stroke: 60 mm
Clamping-piston stroke: 21 mm
Standard punch & die sets: S-φ20 mm, S-φ15 mm, S-φ8 mm (Note ①②)
Power consumption: 1.3 kW
Overall dimensions: 1100 × 600 × 1245 mm
Net weight: 500 kg
Notes
① Machine is supplied with one standard S-φ20 mm cup-up punch & die set; other non-standard tools must be ordered separately.
② Deep-drawing cup tools are optional extras.
Standard Supply
1. Main frame – 1 pc
2. RG-LCD fully automatic cup-up test control system – 1 set
3. Standard cup-up punch S-φ20 ± 0.05 mm and matching die – 1 set (included)
4. Optional non-standard cup-up punches & dies:
- S-φ15 ± 0.05 mm
- S-φ8 ± 0.02 mm
- S-φ3 ± 0.02 mm
5. Non-ferrous deep-drawing cup tool set (optional):
- Punches φ 32 mm with corner radii rp = 2.5, 4.0, 6.0, 8.0, 9.0 mm (5 pcs)
- Dies φd 32.23 – 39.8 mm with corner radii rd = 2.5 – 9.0 mm (20 pcs)
6. Hydraulic clamping system – 1 set
7. Load cell – 1 pc
8. AC servo motor & drive for punch loading – 1 set
9. Lenovo PC – 1 set
10. HP printer – 1 set
11. Professional testing software – 1 licence
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