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Home > Electrical & Electronics > Electrical Control System > Vibro-meter 200-566-000-012 200-566-101-012 VM600 IOCN Interface Module

Vibro-meter 200-566-000-012 200-566-101-012 VM600 IOCN Interface Module

Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Port of Shipment:

China

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

operating temperature -30°C to +70°C

relative humidity 5%~95% (non-condensing)

Power supply 18V-36V DC

Vibro-Meter 200-566-000-012 200-566-101-012 VM600 IOCN is an important input/output module that occupies a key position in the field of industrial equipment condition monitoring and control. With advanced technology, stable performance, and strong compatibility, it provides a powerful guarantee for the safe and stable operation of various equipment in the industrial production process, and is an important help for enterprises to achieve refined equipment management and efficient production.

I. Core Functions

(1) Multi-type Signal Processing and Transmission
Rich signal access capability: The IOCN module is equipped with diversified input channels and can be compatible with signal access from various types of sensors such as vibration, temperature, and pressure. In the monitoring of large compressor units, vibration sensors of compressor bearings, temperature sensors of cylinder blocks, and pressure sensors at inlet and outlet can be connected simultaneously to comprehensively collect various parameters reflecting the operating status of the equipment, providing all-round data support for equipment status evaluation.

Precise signal conditioning: The module integrates high-precision signal conditioning circuits, which can amplify and filter the input weak signals, effectively removing noise and interference in the signals and improving the signal-to-noise ratio. For example, in the monitoring of coal mine ventilators, there are often a lot of mechanical noise and electromagnetic interference in the on-site environment. The IOCN module can ensure that the signals obtained from vibration sensors are true and reliable through precise signal conditioning, accurately reflecting the operating status of the ventilators.

Flexible signal output: It supports various standard signal outputs, such as 4-20mA current signals and 0-10V voltage signals, and can seamlessly interface with various control systems such as PLC and DCS. In chemical production devices, the processed equipment status signals can be converted into standard signals and output to the DCS system, enabling operators to grasp the operating status of the equipment in real-time in the central control room, facilitating timely adjustment of production parameters and fault handling.

(2) Equipment Condition Monitoring and Intelligent Alarm
Real-time status evaluation: The module can conduct real-time analysis and evaluation of the collected equipment operating parameters, and judge whether the equipment is in normal operating status according to preset thresholds. When it is monitored that the equipment parameters exceed the normal range, corresponding alarm signals are issued immediately. In the monitoring of steam turbines, if the vibration amplitude exceeds the early warning threshold, the IOCN module can quickly issue an early warning signal, reminding maintenance personnel to inspect and maintain the steam turbine in a timely manner to prevent the fault from expanding further.

Multi-level alarm mechanism: It has a multi-level alarm function, and different alarm levels can be set according to the severity of equipment faults, such as early warning, alarm, and emergency shutdown. Different alarm levels correspond to different processing methods. Early warning only reminds operators to pay attention; alarm may trigger corresponding control measures; emergency shutdown directly cuts off the equipment power supply to ensure equipment safety. In the monitoring of generator sets, when a serious overspeed occurs, the module can trigger an emergency shutdown alarm to avoid damage to the generator set due to overspeed.

Alarm information recording and query: It can automatically record equipment alarm information, including alarm time, alarm type, alarm parameter value, etc., facilitating maintenance personnel to trace and analyze equipment faults. By querying alarm records, the occurrence rules and development trends of equipment faults can be understood, providing a basis for formulating equipment maintenance plans.

(3) System Collaboration and Data Interaction
In-depth integration with VM600 system: As an important part of the VM600 system, the IOCN module can work efficiently with other modules in the system (such as MPC modules, communication modules, etc.) to jointly complete equipment condition monitoring and control tasks. High-speed data transmission is carried out between modules through internal buses to ensure the real-time and accuracy of information sharing, forming a complete equipment monitoring and control system.

Support for multiple communication interfaces: Equipped with multiple communication interfaces such as Ethernet and RS485, it can interact with external upper computers, data servers and other equipment. Through the Ethernet interface, equipment operating data and alarm information can be uploaded to the remote monitoring center to realize remote monitoring and management of equipment. In distributed industrial sites, multiple IOCN modules can be formed into a communication network through the RS485 interface to achieve centralized data collection and unified management.

Protocol compatibility and expansion: It supports a variety of industrial communication protocols, such as Modbus and Profinet, and can communicate compatibly with control systems and equipment from different manufacturers. At the same time, the module also has good expandability, and input/output channels or communication functions can be added according to actual application needs to meet the monitoring needs of different industrial scenarios.

II. Hardware Characteristics

(1) Industrial-grade Durable Design
Wide temperature operating range: Using industrial-grade components and special heat dissipation design, it can work stably in a wide temperature range of -30°C to +70°C. Whether in cold northern industrial areas or high-temperature southern metallurgical workshops, the IOCN module can operate normally, ensuring that equipment monitoring work is not affected by ambient temperature.

Strong anti-interference ability: It has excellent electromagnetic compatibility and can resist electromagnetic interference and radio frequency interference in industrial sites. The module adopts multiple shielding and filtering measures internally to reduce the impact of external interference on signal collection and processing. In industrial environments with a large number of strong interference equipment such as frequency converters and electric welders, it can ensure that the collected signals are accurate and reliable.

Dust and moisture resistance: The protection level reaches IP65, which can effectively prevent dust and water vapor from entering the module, and is suitable for dusty and humid industrial environments. In harsh environments such as cement plants and paper mills, the IOCN module can operate stably for a long time, reducing equipment failures caused by environmental factors.

(2) Compact Structure and Convenient Installation
Miniaturized design: The module adopts a miniaturized design, with small size and small space occupation, and can be installed on equipment control cabinets or on-site equipment with limited space. In the equipment monitoring of automated production lines, its miniaturized design enables it to be flexibly installed between various equipment without affecting the normal operation of the production line.

Standardized installation method: Using a standardized guide rail installation method, the installation process is simple and fast, and the module fixing and wiring work can be completed quickly. Maintenance personnel only need to use special tools to fix the module on the guide rail, and then connect the corresponding signal lines and power lines, which greatly improves the installation efficiency.

Modular structure: Adopting a modular structure design, each functional module is relatively independent, which is convenient for maintenance and replacement. When a functional module fails, only the corresponding module needs to be replaced without disassembling and repairing the entire equipment, reducing maintenance time and cost.

(3) Stable and Reliable Power Management
Wide voltage power supply: It supports 18V-36V DC wide voltage power supply and can adapt to power voltage fluctuations in different industrial sites. In remote industrial areas with unstable power supply voltage, the module can still work normally, ensuring the continuity and stability of equipment monitoring.

Power protection function: It has overvoltage protection, overcurrent protection, reverse connection protection and other functions. When the power supply is abnormal, it can automatically cut off the power input to protect the internal circuit of the module from damage. In the case of wrong power wiring or external power failure, it can effectively avoid module burnout and improve the reliability and safety of the equipment.

III. Application Fields

(1) Power Industry
Power generation equipment monitoring: In thermal power plants, it can be used to monitor the operating status of key equipment such as boilers, steam turbines, and generators. By collecting parameters such as vibration, temperature, and pressure of the equipment, the health status of the equipment can be grasped in real-time, and potential faults can be found in time. For example, vibration monitoring of steam turbines can timely detect problems such as rotor imbalance and bearing wear, ensuring the safe operation of steam turbines.

Transmission and distribution equipment monitoring: It is used to monitor the operating status of transmission and distribution equipment such as transformers and high-voltage switches. By monitoring parameters such as vibration and oil temperature of transformers, it can judge whether the transformers are operating normally; monitor the state of the operating mechanism of high-voltage switches to ensure that the switches can operate reliably. It provides a guarantee for the safe and stable operation of the transmission and distribution system.

(2) Petrochemical Industry
Refining equipment monitoring: In the process of petroleum refining and chemical production, it monitors equipment such as reaction kettles, towers, pumps, and compressors. Real-time collection of parameters such as vibration, temperature, and pressure of the equipment, monitoring the operating status of the equipment, and preventing production interruption and safety accidents caused by equipment failures. For example, vibration monitoring of the agitator of the reaction kettle can timely find the imbalance of the agitator or bearing failure, ensuring the normal operation of the reaction kettle.

Pipeline system monitoring: It is used to monitor parameters such as vibration and pressure of petrochemical pipelines, and timely find faults such as pipeline leakage and blockage. Through the analysis of pipeline vibration signals, it can judge whether the pipeline has problems such as resonance or fluid impact, ensure the safe operation of the pipeline system, and reduce economic losses and environmental pollution caused by pipeline faults.

(3) Manufacturing Industry
Machine tool equipment monitoring: In the mechanical processing industry, it monitors machine tools such as CNC machine tools and machining centers. By monitoring parameters such as vibration and temperature of components such as spindles and feed axes, it can judge the operating accuracy and stability of the machine tools, timely find problems such as tool wear and spindle faults, and improve product processing quality and production efficiency.

Automated production line monitoring: It monitors equipment such as conveying equipment, robots, and packaging machinery in automated production lines. Real-time grasp of the operating status of the equipment, timely discovery of potential equipment faults, and ensure the continuous and stable operation of the production line. For example, monitoring the vibration and temperature of robot joints can detect joint wear or motor faults in advance, avoiding production line shutdown due to robot faults.

Product Tags: 200-566-000-012 , 200-566-101-012 , VM600 IOCN