Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > Vibro-meter > Vibro-Meter VMF-IOC4T 200560-101-017 Vibration Monitoring System

Vibro-Meter VMF-IOC4T 200560-101-017 Vibration Monitoring System

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Operating Temperature	-20℃ to +60℃
Storage Temperature	-55°C to 85°C	Relative Humidity	5% - 95% (non-condensing)

Product Description

I. Overview

The Vibro-Meter VMF-IOC4T 200560-101-017 is a key device meticulously developed to meet the requirements of industrial equipment condition monitoring and protection. It plays an irreplaceable and crucial role in industrial scenarios where rotating machinery is intensively used. Its primary function is to monitor the vibration status of equipment in real time, and through precise analysis of vibration data, it provides a strong basis for the stable operation and preventive maintenance of equipment.

In the field of power production, the stable operation of large rotating equipment such as generators and steam turbines is critical to the stability and reliability of power supply. The VMF-IOC4T can conduct 24/7 uninterrupted monitoring of the vibration parameters of these devices, promptly detect potential fault hazards, and prevent large-scale power outages caused by equipment failures. In the petrochemical industry, various equipment like pumps and compressors operate under complex working conditions, resulting in complex and variable vibration patterns. The VMF-IOC4T can accurately capture subtle changes in equipment vibration signals, provide early warnings of equipment failures, and ensure the continuity and safety of the chemical production process. In shipbuilding and operation, vibration monitoring of key equipment such as marine engines and propulsion systems is essential for the safe navigation of ships, and the VMF-IOC4T safeguards the reliable operation of ship power systems.

II. Core Features

(1) Multi-Channel Data Acquisition Capability

This device is equipped with 16 input channels. This design endows it with strong data acquisition capability, allowing it to connect to multiple vibration sensors simultaneously and perform synchronous acquisition of vibration signals from different parts of the equipment. Taking large wind turbines as an example, parts such as their blades, gearboxes, and generators all require real-time vibration monitoring. The 16 input channels of the VMF-IOC4T can meet the demand for synchronous acquisition of vibration data from these key parts. By comprehensively analyzing the vibration data from different parts, operation and maintenance personnel can more accurately judge the overall operating status of the equipment and promptly identify potential issues such as component wear and imbalance.

(2) High-Precision Signal Analysis Function

With a high sampling rate of 200kHz and 16-bit resolution, the VMF-IOC4T demonstrates excellent performance in signal analysis. The high sampling rate enables it to accurately capture rapid changes and transient events in vibration signals; even extremely short-lived abnormal vibrations or shocks can be detected in a timely manner. For instance, in the metal processing industry, high-speed rotating machine tools generate short and intense vibrations due to the instantaneous impact between cutting tools and workpieces during the machining process. Relying on its high sampling rate, the VMF-IOC4T can clearly record these vibration signals, providing key data for subsequent analysis of issues such as tool wear and workpiece quality. The 16-bit resolution ensures that the collected vibration data has extremely high accuracy and rich details, enabling precise distinction of various amplitudes and frequencies of vibration, and laying a solid foundation for the accurate diagnosis and evaluation of the mechanical condition of equipment.

(3) Flexible and Reliable Relay Output

The VMF-IOC4T is equipped with 16 Single-Pole Double-Throw (SPDT) relays, which can flexibly execute corresponding actions based on signal analysis results. In practical industrial applications, when the equipment vibration level exceeds a preset threshold, the relays can act quickly to trigger alarm devices, issue alerts to operators, and remind them to take timely measures. At the same time, the relays can also automatically start or stop related equipment according to preset logic to achieve protective control of the equipment. For example, in mining operations, when a crusher operates at high intensity for a long time and abnormal vibration occurs, the relays of the VMF-IOC4T can immediately cut off the power supply of the crusher, preventing damage to the equipment due to excessive vibration and effectively reducing maintenance costs and the risk of production interruptions.

(4) Convenient Data Transmission Interfaces

Supporting multiple data output methods such as Ethernet and serial interfaces, the VMF-IOC4T can be easily integrated into existing industrial control systems or data acquisition networks. In a smart factory environment, a large number of devices need to achieve interconnection and centralized monitoring. Through the Ethernet interface, the VMF-IOC4T can transmit the collected and analyzed vibration data to the factory's central monitoring system in real time, allowing engineers and technicians to view and analyze the equipment operating status in real time at the remote monitoring center. The serial interface provides a reliable data transmission channel for some traditional industrial systems that have low requirements for data transmission rate but focus on stability and compatibility, ensuring that different types of industrial systems can conveniently obtain equipment vibration data and realize remote monitoring and management of equipment.

(5) Hot-Swappable Function Improves Maintenance Efficiency

It is equipped with a real-time board insertion/removal (hot-swappable) function, which greatly enhances the convenience and efficiency of equipment maintenance. During the operation of the equipment, if maintenance or upgrading of the VMF-IOC4T is required, technicians can directly insert or remove the board without shutting down the entire system. For example, in a data center, equipment such as cooling fans of servers need to operate continuously to ensure the normal operation of the data center. If the VMF-IOC4T is used to monitor the vibration of these devices, when a fault occurs and the board needs to be replaced, the hot-swappable function ensures that the board can be replaced quickly without affecting the normal operation of the server, reducing downtime caused by equipment maintenance and improving the operational efficiency of the data center.

III. Technical Specifications

(1) Dimensions and Weight

The device features a compact external dimension design of [X] mm × [X] mm × [X] mm (length × width × height). This small size allows it to be flexibly adapted to various industrial on-site environments with limited installation space, whether in narrow equipment cabinets or production workshops with complex spatial layouts, it is easy to find a suitable installation location. With a weight of only [X] kg, its lightweight characteristic greatly reduces labor costs and operational difficulty during equipment installation and transportation, facilitating installation and maintenance work by technicians.

(2) Power Consumption

Under normal operating conditions, the power consumption of the VMF-RLC16 is only [X] W. The low-power design not only helps reduce the energy consumption cost of industrial enterprises but also reduces heat generation during equipment operation. In some industrial fields with extremely high requirements for energy efficiency, such as the semiconductor manufacturing and food processing industries, low-power equipment can effectively reduce overall energy consumption, in line with the concept of corporate sustainable development. At the same time, reduced heat generation helps improve the stability and service life of the equipment, lowering the risk of equipment failure due to overheating and ensuring long-term reliable operation of the equipment.

(3) Operating Temperature Range

It has a wide operating temperature adaptation range, from -20℃ to +60℃. This enables it to operate stably in various extreme temperature environments, whether in outdoor industrial facilities in the cold northern winter, high-temperature workshops in the hot southern summer, or industrial projects in desert areas with drastic temperature changes. The VMF-IOC4T can always maintain precise monitoring performance without being affected by fluctuations in the ambient temperature, ensuring the accurate collection and transmission of vibration data and providing a guarantee for the reliable evaluation of equipment operating status.

IV. Functions and Working Principles

(1) Data Acquisition and Transmission Process

When the VMF-IOC4T is in operation, it first establishes connections with vibration sensors distributed in different parts of the equipment through 16 input channels. These sensors convert the physical quantities generated by equipment vibration into electrical signals; for example, acceleration sensors convert vibration acceleration into electrical signals, and velocity sensors convert vibration velocity into electrical signals. The VMF-IOC4T collects these electrical signal data quickly at a high sampling rate of 200kHz and uses its 16-bit resolution to accurately quantize the data. Subsequently, the device performs preliminary processing on the collected original vibration data according to internal preset algorithms, such as filtering and amplification, to eliminate noise interference and enhance signal characteristics. The preprocessed data is transmitted to subsequent data processing units or the central monitoring system through Ethernet or serial interfaces in accordance with specific communication protocols, providing data support for further data analysis and equipment status evaluation.

(2) Signal Analysis and Relay Control Principle

After receiving the collected vibration data, the VMF-IOC4T activates its powerful signal analysis function. The device performs spectrum analysis on the vibration signals through algorithms such as Fast Fourier Transform (FFT), calculating key parameters including the frequency components, amplitude, phase angle, and harmonic components of the signals. Through in-depth analysis of these parameters, the device can accurately determine whether the vibration signals are normal and whether there are abnormal patterns or frequencies. When the analysis results show that the vibration signals exceed the preset normal range, the 16 SPDT relays of the VMF-IOC4T will act according to the preset logic. For example, if the vibration amplitude exceeds the upper threshold, the relays can trigger the alarm indicator to light up and send an alarm signal to the control system at the same time; if the abnormal vibration lasts longer than the set duration, the relays can automatically cut off the equipment power supply to achieve emergency protection of the equipment, prevent damage to the equipment due to excessive vibration, and ensure the safe and stable progress of the industrial production process.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

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Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric	A-B	XYCOM	AMAT
TOSHIBA	CCC

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Vibro-Meter VMF-IOC4T 200560-101-017 Vibration Monitoring System

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