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Home > Electrical & Electronics > Electrical Control System > ABB PM864A 3BSE018161R1 Processor Unit

ABB PM864A 3BSE018161R1 Processor Unit

Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Payment & Shipping

Payment Methods:

Port of Shipment:

China

Delivery Detail:

Delivery time depends on order quantity.

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Power Supply 24V DC ±10%

Operating Temperature -20°C to +60°C

Storage Temperature -40°C to +85°C

Overview

The ABB PM864A 3BSE018161R1 is a high-performance processor unit meticulously designed for industrial automation and control systems, playing a critical role in complex industrial control architectures. As part of ABB's AC 800M series, it integrates advanced technology with ABB's profound industrial control experience, dedicated to providing precise and reliable real-time control and optimization services for various industrial processes. Through efficient data processing and accurate instruction execution, this module coordinates the operation of industrial equipment, ensures smooth and stable production flows, and helps enterprises enhance production efficiency, reduce costs, and strengthen market competitiveness.

Functional FeaturesPowerful Data Processing Performance

Equipped with dual-core processors such as Motorola PowerPC 604E or 1 GHz dual-core processors (with a main frequency range of 400 MHz to 800 MHz), it rapidly processes large volumes of complex data, providing robust computing support for industrial control. This ensures timely and accurate completion of control tasks under various complex working conditions, meeting the strict real-time and precision requirements of industrial production.

Abundant Memory Resources

Featuring 512 MB RAM for fast data storage and read/write during program operation, and 2 GB Flash memory for storing program codes, historical data, configuration parameters, and other critical information. Sufficient memory not only meets the storage needs of complex control algorithms and massive data but also enables the system to quickly call relevant information, improving overall operational efficiency. It also ensures data non-loss during abnormal situations like power outages, safeguarding system stability and data security.

High Reliability Assurance

Using industrial-grade high-quality components in hardware design and undergoing strict quality control and multiple rounds of testing in manufacturing processes, it stably withstands harsh industrial environments such as electrical interference, significant temperature fluctuations (-40°C to +70°C operating range), and mechanical vibrations. With redundant design, it effectively prevents single-point failures, greatly reducing system failure probability and providing solid guarantee for industrial production continuity.

Diverse Communication Compatibility

Supporting multiple mainstream industrial communication protocols including Ethernet, PROFIBUS DP, RS485, and Modbus, it facilitates seamless data interaction and system integration with various devices such as PLCs, host computers, sensors, and actuators. Through these interfaces, it promptly acquires real-time operational status data of field equipment and accurately delivers control instructions to actuators, enabling collaborative operation of the entire automation system and building an efficient industrial control network.

Flexible and Convenient Programming

Supporting multiple programming languages compliant with IEC 61131-3 standards, such as Structured Text (ST), Function Block Diagram (FBD), Ladder Diagram (LD), and Sequential Function Chart (SFC). This multi-language programming environment allows engineers with different technical backgrounds to conveniently develop programs and configure systems based on their habits and project requirements, significantly shortening system development and debugging cycles.

Complete Diagnostic and Monitoring Functions

Built-in advanced diagnostic programs continuously monitor the operational status of itself and connected devices. Upon detecting anomalies, it promptly alerts via LED indicators or communication networks and records detailed fault information, helping engineers quickly locate and resolve issues, effectively reducing equipment downtime and improving production maintenance efficiency.

Technical Parameters

Processor Type: Motorola PowerPC 604E or 1 GHz dual-core processor
Main Frequency: 400 MHz to 800 MHz
Memory: 512 MB RAM for fast data storage/read-write during operation; 2 GB Flash memory for storing program codes, historical data, and configuration parameters
Input Voltage: 24V DC
Output Voltage: 24V DC
Maximum Power: 35W
Operating Temperature Range: -40°C to +70°C
Storage Temperature Range: -55°C to +85°C

Working Principle

In industrial automation systems, the PM864A 3BSE018161R1 operates as the core control unit. First, it receives signals from sensors, host computers, and other devices through various communication interfaces, including real-time operational status data (e.g., analog signals like temperature, pressure, position, and digital signals like equipment start/stop, valve opening/closing) and control commands from operators. The internal microprocessor performs high-speed computing and logical analysis on these input signals based on preset control programs and algorithms. For example, in a temperature control system, the analog signal from a temperature sensor is converted to a digital signal via A/D conversion, compared with the set temperature value, and the required output adjustment is calculated using a PID control algorithm based on the deviation. The processor then outputs control signals to actuators (e.g., controlling the start/stop of heating equipment or adjusting the opening of control valves) through corresponding output interfaces to achieve precise temperature control. Meanwhile, the module uploads equipment operational status and processed data to the host computer via communication interfaces for real-time monitoring by operators, and receives new control commands and parameter adjustments from the host computer, forming a closed-loop control to ensure stable and efficient operation of the entire automation system.

Application FieldsIndustrial Automation Production Lines

Widely used in automation production lines of industries such as automobile manufacturing and electronic equipment manufacturing. In automobile assembly lines, it controls the precise movements of robotic arms for accurate part grasping and installation; monitors the operational status of production line equipment to promptly detect and address faults, ensuring efficient and stable production line operation; and controls conveyor belt speeds to coordinate production rhythms and enhance overall productivity.

Energy Industry

In power plants, it controls the operation of generator sets, real-time monitors and adjusts parameters of power generation equipment to ensure stable power output. In substations, it monitors power distribution and equipment status for intelligent grid management. In new energy fields like wind farms and solar photovoltaic power stations, it controls the pitch and yaw systems of wind turbines and the working status of photovoltaic inverters to improve energy conversion efficiency.

Petrochemical Industry

Precisely controls key parameters such as reactor temperature, pressure, and flow in oil refining and chemical production processes to ensure chemical reactions proceed under safe and stable conditions. Monitors the operational status of pipeline transportation systems to promptly detect anomalies like leaks and take corresponding measures, safeguarding production safety and continuity.

Water Treatment Industry

In waterworks, it controls the operation of water pumps for precise management of water extraction, transportation, and distribution. In sewage treatment plants, it adjusts the working status of aeration equipment, mixing equipment, and water pumps to ensure sewage is effectively treated and meets discharge standards.

Transportation

In intelligent transportation systems, it controls traffic light switching to optimize traffic flow. In railway transportation, it monitors train operation status and controls switch conversion and signal systems to ensure the safety and efficiency of railway transportation.

Product Tags: PM864A , 3BSE018161R1 , Processor Unit