Industrial PCB Separator Machine With 98% Metal Recovery Rate

This integrated system is designed to efficiently recover aluminum from laminated films, packaging materials (e.g., Tetra Pak, food pouches), and composite waste. It transforms complex aluminum-plastic composites into reusable aluminum granules and plastics, supporting circular economy goals.

1. Charring & Shredding

• Continuous carbonization equipment, oxidative carbonization of plastics by high temperature.

• Ensures uniform sizing for downstream separation.

• shredder pre-crushes bulk materials into 10-50 mm flakes.

• Mill grinding to 0.1mm

2. Sorting & Separation

• Electrostatic separator: Uses high-voltage charges to split aluminum from plastics.

• Separation efficiency: Up to 99% purity for aluminum output.

3. Dedusting systems & flue gas cleaning systems

• Flue gas purification system ensures emission compliance (option )

• Dedusting system ensures environmentally friendly use

• Drum carbonizator: Evenly heated by radiant heat, flexible heat source, fuel gas electric heating are available .

• Shredder: Heavy-duty blades for laminated film pre-processing.

• Electrostatic Separator: Core component for aluminum-plastic separation.

• Dust Cleaning System (Optional): Pyrolysis unit to decompose organic residues.

• PLC Control Panel: Automates workflows and monitors real-time data.

• Input Materials: Aluminum-plastic films, aseptic packaging, pharmaceutical blisters,Aluminum-containing bags.

• Capacity: 350-2,000 kg/h (customizable).

• Aluminum Recovery Rate: ≥95%.

• Power Consumption: 50-150 kW·h/ton (varies with material complexity).

• Packaging Waste: Recycles food/drink cartons, snack bags, and industrial laminates.

• Pharmaceuticals: Processes aluminum-blister foils.

• Flexible Packaging: Recovers aluminum from pouches and wrappers.

• High Purity Output: Aluminum granules meet smelting standards (ASTM B927/B927M).

• Zero Pollution: Closed-loop water circulation and gas treatment systems.

• Cost-Effective: Reduces raw material costs for aluminum smelters and plastic manufacturers.

• Diverts 90%+ of composite waste from landfills.

• Lowers carbon footprint by replacing virgin aluminum production (saves 95% energy vs. mining).