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1mm Titanium Perforated Sheet for Heat Exchanger Support
This 1mm titanium perforated sheet is specifically engineered for internal support grids within heat exchangers. Manufactured from Grade 1 titanium, it delivers fundamental resistance to high temperatures and corrosive media, ensuring long-term structural integrity and operational reliability in demanding thermal transfer systems.
Its precision-engineered perforation pattern achieves an optimal balance between mechanical robustness and functional fluid dynamics. The design promotes uniform flow distribution with minimal pressure drop across tube bundles or packed beds, thereby enhancing overall thermal transfer efficiency. The monolithic construction provides exceptional load-bearing support, contributing to a more compact, lightweight, and high-performance heat exchanger assembly.
Product Specifications
Material: Gr1 Titanium
Length: 175mm
Width: 64mm
Thickness: 1mm
Surface Treatment: Can be coated
Technology: Stamping
Product Features
Material Environmental Tolerance: Grade 1 commercially pure titanium maintains passivation in chloride, acidic/alkaline, and elevated temperature (typically ≤150°C) environments, resisting uniform and stress corrosion to ensure long-term structural integrity.
Precision Perforation of Thin-Gauge Sheet: Highprecision perforation on 1mm sheet guarantees burrfree apertures and strict dimensional tolerances (typically ±0.05mm), ensuring consistent flatness and fluidflow performance.
HighOpenArea Structural Strength: FEAoptimized hole patterns and rib design achieve ≥40% open area while maintaining transverse compressive strength ≥150MPa, balancing flow capacity with loadbearing requirements.
SurfaceFunction Extensibility: The substrate accepts anodizing, PTFE, or ceramic coatings to modify surface energy (contact angle up to 110°), enhance wear resistance, or introduce specific electrochemical functions for foulingprone or specialty media.
Biocompatibility & Inertness: Titanium is inherently nontoxic, nonallergenic, and biologically inert, permitting direct use in medical implants and foodprocessing equipment without performance compromise.
CustomDesign Flexibility: Dimensions, hole pattern, and openarea ratio can be tailored based on CFD analysis or spatial constraints, enabling rapid prototyping for applicationspecific solutions.
Product Applications
1. Electrochemical Electrode Substrate
Serves as a stable, corrosion-resistant substrate for electrodes in electrolysis and plating systems, ensuring consistent current distribution.
2. Aerospace Lightweight Structural Component
Used in aircraft interior ventilation screens and equipment bay shields, offering high strength-to-weight ratio and vibration resistance.
3. Fluid Distributor for Environmental Systems
Acts as a liquid/gas distribution plate in scrubbers or packed towers, promoting uniform flow and enhanced mass transfer.
4. Acoustic Damping Element
The perforated structure absorbs and scatters specific sound frequencies, applied in muffler liners and noise control panels.
5. Sanitary-Grade Screen in Food Processing
Its inert surface allows direct contact with food products in filtration and conveying applications, meeting hygiene standards.
6. Protective Heat-Dissipation Component for Precision Instruments
Functions as a protective cover with heat dissipation and EMI shielding for analytical and optical equipment enclosures.
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