Billet Induction Heat Treatment System

Equipment power

1000KW-12000KW

[Equipment frequency] 500HZ-1200HZ

Production capacity: 40-300t/h

[Workpiece size] 120mm-160mm square billet, length 3000mm-12000mm

【 Applicable workpieces 】 Steel billets, square pieces, square steel, etc

Energy Conversion: Depending on the temperature of the damaged surface of the steel, it consumes tens to tens of degrees of electricity per ton

Process characteristics of continuous casting billet heating production line:

The integrated design of the feeding and discharging mechanism, coil, and power supply requires less infrastructure, factory space, and installation time. The series intermediate frequency power supply design converts AC voltage into DC voltage through diodes, with an energy conversion efficiency of 94%. The output power of the continuous casting billet heating production line can be adjusted between 10% and 100%, and all power ranges can maintain a power factor of 0.94 with minimal harmonic distortion pollution. Dynamically monitor the load current changes of the series resonant coil, timely closed-loop control the power output power, ensure stable heating temperature, and select different heating frequencies according to the size of the billet to save power consumption; The coil adapts to a diameter range of 1 times wider than the billet. The embedded control panel displays the machine's operating status and is used for fault diagnosis; You can choose between manual or human-machine interface operation mode. Power supply system: Dual rectifier 12 pulse or 24 pulse KGPS1000-1000KW, single medium frequency power supply can be used independently or multiple power supplies can be used in parallel. Install dedicated transformers on the continuous casting billet heating production line to reduce the impact of harmonics on the power grid. Users can use it with confidence, safe and reliable. Control system: The entire heating process is automatically controlled by PLC, and production records such as heating quantity are displayed in a timely manner. This console is designed for standalone use, with a specially customized human-machine interface, highly user-friendly operation instructions, fully digital and deep adjustable parameters, and a one click restore function. It is easy to operate. Feeding and guiding system: Each axis is driven by an independent motor reducer, with multiple axis drives and a single frequency converter control to synchronize the operation of multiple axes. The components are selected from well-known brands, with reliable quality and stable operation. Using 304 non-magnetic stainless steel guide wheels, the axial elasticity of the guide wheels is maintained to adapt to the allowable bending range of the steel. All cabinets are sandblasted, sprayed with plastic, and baked with paint, and all waterways are made of thick walled stainless steel. The equipment is corrosion-resistant and has a long service life. The equipment is equipped with a large LCD temperature display screen (convenient for on-site personnel to observe and display data).

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone: 0086-13303078975(whatsapp, wechat,line)

Specialist of  induction heat treatment furnace in China; Glad to be your business partner in induction heating field.