Calcined Diaspore Clay Flint Clay Bauxite Ore Aggregate High Alumina Raw Materials for Refractories

High Alumina Aggregate Raw Materials

Introduction

High Alumina Raw Materials (also called bauxite or flint clay) are used to improve the performance of refractories by imparting properties such as strength, protection from chemical and physical attack, and slag resistance. Refractory products can be broadly divided into basic, neutral and acidic groups, which relate to the type of refractory environment the product has been designed for (e.g., basic oxygen steelmaking) and hence the minerals used in its manufacture.

Minerals commonly used for refractories include (but are not limited to) alumina, bauxite, graphite, kaolin, magnesia and zirconium. These minerals are produced globally but, in some cases, not always of grades suitable for refractory applications (e.g., magnesite and bauxite).

One of the most robust refractories is alumina, which consists of aluminum oxide and traces of other materials. Alumina is highly stable chemically and has superior hardness, strength and spalling resistance. Refractory suppliers manufacture alumina that is suitable for lining furnaces operating at temperatures up to 1843 centigrade degree.

The raw ores of alumina are mainly bauxite or flint clay, or the mixed homogeneous materials.

Our calcined bauxite products have high alumina and low iron content, making them ideal refractory materials. We use our crushing and sizing technology to supply customers with the highest quality sized calcined bauxite and brown fused alumina. Quality is of the utmost importance and we are constantly aware that any deviation from our high standards could have major implications for refractory lining stability.

Features

High alumina bauxite, iron bauxite, industrial alumina and clay as raw materials, which are made into mullite refractory bricks or High Alumina Bricks. The bauxite raw materials should be pre-fired to remove the structural water to avoid popping and splashing when the electric arc is concentrated and decomposed in the electric arc furnace.

Chemical & Physical Index

Physical Parameters

Chemical Parameters

Production procedure

1. The production      procedure of      a refractory brick is divided into the raw material selection, calcining, forming,      crushing, batching, mixing, placing material, molding, drying, burning,      assessment and packing.

2. The rate of refractory brick and raw material price,      physical and chemical index, and production      procedure is quickly specified.

3. Raw material choice, beneficiation, and purification, High purity      raw materials are the premise for producing      high-quality refractories.

4. Calcining, except for some raw      materials, most of the raw materials utilized as refractory aggregate must be calcined at great      temperatures.

5. A series of physical and chemical reactions are generated when the      raw material is calcined, which plays a vital role in enhancing the composition, increasing mineral      composition and structure of the refractories, and assuring the volume      stability of the refractory and the      precision of the apparent size.

6. The indexes      of material sintering contain apparent porosity, bulk density, and water absorption,      etc.

7. Sorting, crushing, and proportioning, the raw material requires to be screened after a crushing and grinding, because the semi-finished material is graded by various sizes of powder, and ensures received the dense body with the greatly compact.

8. Each variety of equipment can generate various fineness of finished powder by grinding, 80 mesh -425 mesh, 500 mesh -2000 mesh, the finest can achieve about 2500 mesh.

9. Mixing, placing material, in order to homogenate the components and particles of raw meal and clinker, It is essential to mix and add binder at a similar time to improve the bonding strength of the semi-finished material.

10. After molding, drying, and press by great pressing equipment and molded, the green refractory bricks should be placed for a particular time to dry.

11. Burning, the complete product was sintered by high-temperature sintering at a high-temperature kiln.

12. Checking and packing.

Application :

To be made into refractory products, such as refractory bricks, refractory castables, refractory mortars etc.

Package
 1 ) . In 1MT Big Bag
 2 ) . customized packing as required