Low Cost 4-axis CNC Controller Supporting PLC Computer Control CNC Milling Machine Control System Kit for ATC Milling Machines
The system adopts 32-bit high-performance CPU and super large-scale programmable device FPGA. Real-time control and hardware interpolation technology ensure the system μ High efficiency under M-level precision, editable PLC makes the logic control function more flexible and powerful. The system can control 5 feed Axis, 2 analog spindles, 1ms high-speed interpolation, 0.1 μ M control precision, significantly improve the efficiency, precision and surface quality of parts processing.
Number of control shaft |
Number of control axes: 5 axes (X, Y, Z, A,B) |
Number of linkage axes: 5 axes |
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Feed shaft function |
Position instruction range: metric input (G21) : -9999.9999mm ~ 9999.9999mm, minimum instruction unit: 0.0001 |
Position command range: Inch input (G20) : -999.9999inch to 999.9999inch. Minimum command unit: 0.0001inch |
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Electronic gear: instruction frequency doubling coefficient 1 ~ 65536, instruction frequency division coefficient 1 ~ 65536 |
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Fast moving speed: maximum 60m/min |
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Rapid rate: F0, 25%, 50%, 100% four levels of real-time adjustment |
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Cutting feed speed: up to 15m/min (G94) or 500.00mm/r (G95) |
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Feed rate: 0 ~ 150%, a total of 16 real-time adjustment |
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Manual feed rate: 0 ~ 150%, 16 levels of real-time adjustment |
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Hand wheel feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears |
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Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears |
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Interpolation methods: linear interpolation, circular interpolation, spiral interpolation and rigid tapping |
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TAutomatic chamfering function |
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Acceleration and deceleration function |
Cutting feed: front acceleration and deceleration linear, front acceleration and deceleration S type, rear acceleration and deceleration linear, rear acceleration and deceleration exponential type |
Fast moving: front acceleration and deceleration linear, front acceleration and deceleration S, rear acceleration and deceleration linear, rear acceleration and deceleration exponential |
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Manual mode and handwheel mode are after acceleration and deceleration control. Handwheel mode can be selected as immediate stop mode or complete operation mode. |
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The start speed, end speed and time of acceleration and deceleration are set by parameters |
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Quick location You can locate a line or a broken line |
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Main function |
2 channels 0 ~ 10V analog voltage output, support dual spindle control |
1 way spindle encoder feedback, spindle encoder line number can be set (100p/r ~ 5000p/r) |
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Transmission ratio between encoder and spindle :(1 ~ 255) (1 ~ 255) |
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Spindle speed: can be given by S code or PLC signal, speed range 0r/min ~ 9999r/min |
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Spindle ratio: 50% ~ 120%, a total of 8 grades of real-time adjustment |
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Spindle constant line speed control |
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Rigid tapping |
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Function of cutting tool |
Tool length compensation |
Tool tip radius compensation (Type C) |
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Precision compensation |
Pitch error compensation: compensation points, compensation interval, compensation origin can be set |
Reverse clearance compensation: can be set to a fixed frequency or speed up and down to compensate the amount of reverse clearance machine |
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The PLC function |
Two-stage PLC program, up to 4700 steps, level 1 program refresh cycle 8ms |
Number of instructions: 45 (including 10 basic instructions and 35 functional instructions) |
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Support PLC warning and PLC alarm |
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Support multiple PLC programs (up to 20), the current running PLC program can be selected |
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Basic I/O: 52 input /52 output |
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The man-machine interface |
10.4-inch widescreen LCD with 800×600 resolution |
Display in Chinese, English and other languages |
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Two dimensional tool path display |
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Real time clock |
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Operation management |
Operation mode: edit, automatic, input, machine zero back, hand wheel/single step, manual, program zero back |
Multi-level operation permission management |
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Alarm log |
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The program to edit |
Program capacity: 56MB, 400 programs (including subroutines, macroprograms) |
Edit function: program/program segment/word search, modify, delete, copy, paste |
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Program format: ISO code, support statement macro code programming, support relative coordinates, absolute coordinates and mixed coordinates programming |
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Program call: support macro program call with parameters, 4 levels of nested subroutines |
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Communications functions |
RS232: parts program, parameters and other files two-way transmission, support PLC program, system software serial port upgrade |
USB: U disk file operation, support PLC program, system software U disk upgrade |
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Safety features |
Emergency stop |
Hardware travel limit |
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Software trip check |
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Data backup and recovery |
G code table |
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code |
Function |
code |
Function |
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G00 |
quickly locate |
G50 |
floating workpiece coordinate system |
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G01 |
Linear interpolation |
G54-G59 |
Set the coordinate system of the workpiece |
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G02 |
clockwise arc interpolation |
G65 |
macro code modeless call |
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G03 |
counterclockwise arc interpolation |
G71 |
axial rough turning cycle |
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G04 |
stop, quasi stop |
G72 |
radial rough car cycle |
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G17 |
Plane selection code |
G73 |
seals the cutting cycle |
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G18 |
plane selection code |
G70 |
finishing cycle |
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G19 |
Plane selection code |
G74 |
Axial grooving cycle |
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G10 |
data input mode effective |
G75 |
radial grooving cycle |
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G11 |
Cancel data input mode |
G76 |
Multiple thread cutting cycle |
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G20 |
Inch unit selection |
G80 |
rigid tapping status cancelled |
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G21 |
metric unit selection |
G84 |
axial rigid tapping |
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G28 |
automatic return machine zero |
G88 |
radial rigid tapping |
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G30 |
returns to the second, third and fourth reference points of the machine tool |
G90 |
axial cutting cycle |
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G31 |
jumper |
G92 |
thread cutting cycle |
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G32 |
equal pitch thread cutting |
G94 |
radial cutting cycle |
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G33 |
Z axis tapping cycle |
G96 |
constant line speed control |
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G34 |
Variable pitch thread cutting |
G97 |
cancel constant line speed control |
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G10 |
cancel tip radius compensation |
G98 |
per minute feed |
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G41 |
tip radius left compensates |
G99 |
for each turn of feed |
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G42 |
tool tip radius right compensation |
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