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Help CenterYCP10 Solder Paste Stencil Printer YAMAHA
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YCP10 Solder Paste Stencil Printer
Basic Specifications
Applicable PCB: L510 x W460mm to L50 x 50mm
Printing head: 3S head (3S : Swing Single Squeegee) / Double squeegee head (Option)
Printing accuracy: Positioning repeatability (6σ) : +/- 0.010mm
Cycle time: 8sec (Standard printing : under optimum condition, except for printing time)
Applicable stencil size: L750 x W750mm, L736 x W736mm, L750 x W650mm,
L650 x W550mm, L600 x W550mm (Option), L550 x W650mm (Option),
L584 x W584mm (Option)
Power supply: Single-phase AC 200/208/220/230V +/- 20V 50/60Hz 50/60Hz
Air supply source: 0.45MPa or more, in clean, dry state
External dimension: L1,130mm x W1,760mm x H1,370mm
Weigh: Approx. 1,100kg
Product Features
1) Yamaha Motor's unique 3S (Swing Single Squeegee) head
- Squeegee attack angle and speed can be set by users thanks to the use of servo motors. High filling ability and quality can be maintained by programming the head according to the solder, stencil and circuit board used.
- Single squeegee halves excess solder from sticking to the head, thus saving solder paste usage. It is also easy to maintain and to carry out product changeovers.
2) Compatible with large circuit boards and a wide variety of stencil frame sizes
- The YCP10 has been designed to process L510 mm x W460 mm circuit boards, which in turn allows for various types of circuit boards to be processed, including assembly boards, large liquid crystal boards, and large industrial boards.
- It is also made to be highly versatile as it not only is compatible with a global inch-size stencil frame (L736xW736: 29 inches), but also caters to a variety of stencil sizes including an M-size stencil frame; size changeovers can be carried out instantly.
3) Traditional stencil suction mechanism as standard equipment
A stencil suction mechanism, which featured in some of our earliest printers, makes offset input procedures redundant during reciprocal printing. This not only reduces changeover time significantly, but also enables stable and high-precision printing without being affected by stencil deflection.
4) High-precision printing performance thanks to Yamaha Motor's unique Multiple Accuracy Compensation System and stencil suction mechanism
The printing table and frame combines high rigidity, light weight and compactness, achieving excellent printing accuracy and plate releasing ability. The Multiple Accuracy Compensation System *1 and heat expansion correction function, as well as the stencil suction mechanism guarantee an industry-leading *2 repeatability accuracy of 5 μm [(3σ)±0.005 mm].
*1: MACS (Multiple Accuracy Compensation System): A function that improves printing accuracy by taking into account all factors affecting accuracy, such as the printing stencil, the PCB and the various factors of the machine and corrects for them in a comprehensive and multifaceted way.
*2: Yamaha Motor survey as of April 2014
5) Approximately 12% quicker than the current model
Reduction in damping time and motion sequence optimization through servo motor transfer achieves a printing tact time of 13.5 seconds (normal printing at optimum condition set by Yamaha Motor), an improvement of approximately 12% over the current model.
6) Graphical layer base alignment function to enable intuitive checks
Corresponding positions of circuit board and stencils are layered with the circuit board and stencil cameras. This enables the alignment of the board and stencil to be carried out more intuitively and effectively by viewing the monitor. In turn, fine-tuning of the printer positioning parameter can be carried out instantly with very little training, reducing time and effort during the changeovers.
7) Easily-controllable operation system
While making it easily adaptable for users of conventional models, the YCP10 comes standard with a user-friendly touch panel that is easy to operate. Japanese, English, Chinese and Korean language options are available.
8) CE marking compliance
The YCP10 complies with CE safety design standards, enabling the equipment to be sold worldwide.
9) A wide range of optional features
There are a variety of optional features available for the YCP10 that only companies who have a full lineup – such as printers, dispensers, surface mounters, and inspection systems – can provide:
- Remaining solder detection function that monitors the remaining solder on the stencil to enhance printing quality
- Printing inspection function that carries out minute and effective solder printing inspections featuring a high-performance optical camera specially designed for printing inspections as well as Yamaha Motor's unique image processing program
- IT option, a productivity/reliability improvement support tool
- Y.FacT, a production line circuit board data management software (offline)
- M-Tool View, a production line operation status visualization tool
- Bad mark transfer function, which helps reduce the load placed on the mounter and improve productivity.
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