Fully automatic Kelloggs corn flakes and baby breakfast cereal manufacturing plant

China corn flakes machine, China corn flakes machine supplier

Fully automatic Kelloggs corn flakes and baby breakfast cereal manufacturing plant

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Brief introduction and functions of corn flakes processing line:

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     Breakfast cereal corn flakes production line is a fully automatic producing line which is developed from that

DG combined with European advanced technology.The corn flakes processing line uses crn flour,oat,buckwheat,etc

as raw material , can intensify vitamin and mineral substance.It also can add little cocoa and powdered sugar,add water

mix evenly with twin screw extruder to accomplish cook curing,pelleting etc process.Then through pressing,toasting ,

coating etc technological process ,it can produce sweet taste or salty crispy instant breakfast cereals corn flakes.

    It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing,

low shaping rate,poor taste and so on.

    Scientific manufacturing rechnique ,can keep the nutritional ingredient of the cereals and natural flavor in good contidion .

    Reasonable equipments collocation adn realize process contrl ensure high quality an delicious conr flakes production.

The processing line not only reduces costs by improving efficiency ,but also improves market competitiveness.

    This production line is a  Multifunctional  and muti-purpose production line.

It not only can  produce different shapes breakfast cereal corn flakes ,but also  can produce corn puffed

snacks food, pet food ,artificial rice etc which not need to add any additional equipments.

Technical processing flow:

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Raw material mixing→elevating→extrusion→vibrating cooler→flakes pressing→vibrating cooler→Pre-drying→

→High temperature drying→sugar coating and flavoring→drying→cooling→packaging

CAD Drawing of corn flakes processing line (example: 300-350kg/h) :

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Specifications

corn flakes production line

Corn flakes machine
1. corn flakes twin screw extruder
2. Flakes, cereals, snacks machine 
3. Corn flour as raw materials

Corn flakes machines, breakfast cereal machine

1. Description: Corn flakes are a popular breakfast cereal manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.

2. Raw materials: adopts maize,wheat,oats, corn flour as raw materials

3. Products: This line can be used to produce corn flakes, breakfast cereals, snacks  by adjusting the moulds from extruder

4. Capacity: 150kg/h, 200-300kg/h,400-500kg/h

5. Machines Materials: All the machines are made by stainless steel

5. Features:

No.1: Production Flow-chart

Raw material mixing→ mixed material elevating→extrusion process→librating cooler→ single drum →air conveyer →presser →librating cooler→air conveyer →dryer →librating cooler →air conveyer→high temperature oven →librating cooler →elevator→sugar sprayer→dryer →cooler

No.2: characteristics of  corn flakes production line

 This processing line is developed and improved on the base of Italian technology. Its working standard can compare to European machines

1.Twin screw extruder is the host machine in this line. The unique design of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process. 

rn flaker

is an important part of this line; the design makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidity metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated. 

3. The corn flakes roaster or Hot air heater 

which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing. 

corn flakes roaster : by using high temperature air (300-400°C) to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.

This corn flakes roaster is a key equipment in the corn flakes line, its core technology is from Italy, Air Heater using high temperature air as medium to expand the corn flakes evenly without any pollution. As some manufactures are still using salt as the medium to expand corn flakes, in that way the taste of the corn flakes will be corrupted by the salt and the corn flakes can not be puffed evenly the taste is crunchy, also during using salt as the medium for expanding products will have lots of fogs out of the machine and it can rust other steel equipments.

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