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Edible Cooking Oil Extract Machine Oil Press Machine Rice Bran Oil Milling Equipment
50TD Sunflower crude oil refining plant working craft:
The crude vegetable oil from two ways of extracting, oil pressing and/or solvent extraction, will be pumped into oil refinery units to produce cooking oil at various grades.
The main equipment of oil refinery is various kinds of vessels and tanks carrying on different tasks with additives.
These tasks may include sedimentation/filtering, neutralization (removing free fatty acid), degumming, decolorization (bleaching), deodorization, especially the dewax process is necessary, more wax would destroy the quality of sunflower oil.
Flow chart:
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Sunflower oil is the most widely used oil due to its high linoleic content which is considered nutritionally positive. The kernel accounts for 70% of the seed and the oil content is about 40%-45% in the seeds.
Hydration Deguming & Alkali Refining Deacidification Process:
Washing: There is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing.
The remixed oil and water in the mixer is heated to 90~95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station. in the sunflower seed oil refining machinery manufacturer.
Vacuum drying stage: There is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump. for the sunflower seed oil refining machinery manufacturer.
50TD Sunflower crude oil refining plant basic parts:
Item |
Equipment Name |
Pretreatment and prepressing equipment |
Bucket Elevator |
Spiral Conveyor | |
Chain Dryer | |
Softening Pot | |
Cooker | |
Oil extraction equipment |
Chain Extractor |
LoopExtractor | |
Rotocel Extractor | |
Desovlentizer-toaster | |
Mixed oil evaporator | |
Layer steam-stripping tower | |
Paraffin adsorb system | |
Water bath type device for exhaust gas recovery | |
Oil Refining Equipment |
Vacuum Dryera |
Desolventizing Tower | |
Novel Decolorizing Tower | |
Disc Deodorization Tower | |
Filler Type Deodorization Tower | |
Cryatallization Tank | |
Decolorization Pot | |
Deodorization Pot | |
Auxiliary Machine |
Tube Heat Exchanger |
Spiral Board Heat Exchanger | |
Tower Type Condenser |
Continuous Refining Deodorizing Process
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85°C through the cooler.
50TD Sunflower crude oil refining plant
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. Free training technological operator to ensure the trained staff can independent operation.
4. In the installation process, we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
5. After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions.
6. Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part.
Henan hanson machinery co., ltd. Is a domestic and foreign oil equipment engineering contractor, is a collection r & d, design, manufacturing, general contracting of an integrated entity enterprises, business covers grain and oil machinery, chemical equipment, feed machinery, environmental machinery , pressure vessels, mechanical and electrical equipment design, manufacture, installation, commissioning, personnel training and other fields.
Business covers:
Vegetable Oil Series:
♥ Oil pretreatment Equipment, Specifications: 1-1000T/D
♥ Plant Oil leaching equipment, Specifications: 10-1000T/D
♥ Continuous, Semi-continuous physical refining oil complete equipment, Specifications: 5-600T/D
♥ Small Advanced Cooking Oil batch refining unit, Specifications: 1-20T/D.
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. Such as rice bran,palm,corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the production capacity can you process?
A: 3-5000 tons per day. We can manufacture as customized order.
3. Q: How long is the warranty?
A: After installing qualified, we guarantee the main parts nature time 1 year.
4. Q: Can you install the machine in local place?
A: Yes, We are a collection of research and development,design, manufacture,installation and training,we have own experienced engines and workers team to go abroad guide the installation,debugging,training.
5. Q: What technical support and doc you can provide after confirm order?
A: 1. Craft flow chart
2. Equipment layout drawings
3. Equipment base drawings
4. Embedded pipeline of power circuit drawings
5. Electricity distribution cabinet and operation table scheme
6. Plant layout drawing
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