Interrupt Cutting 5CrMnMo Bearing Steel Wind Turbine Bearing WIith Solid PCBN Inserts
Interrupt Cutting 5CrMnMo Bearing steel Wind turbine bearing WIith Solid PCBN inserts
1. Halnn Tools Interrupt Cutting 5CrMnMo Bearing steel Wind turbine bearingrings
As an important part of wind power generation, wind power bearings often use heat treatment technology to improve the performance requirements of wind power bearings. The heat-treated wind power bearing has high hardness, and the high-precision wind power bearing often uses grinding as the final processing step.
However, with the rapid development of the manufacturing industry, the competition in the market is intensifying. The adoption of high efficiency and low cost is the process of hard turning (turning grinding by turning) is the processing trend of the wind power bearing industry.
Advantages of hard turning (replacement grinding by turning) wind power bearings:
(1) High production efficiency;
(2) Hard turning is a clean production, which reduces the production cost, and the iron scraps turned off are more convenient for recycling;
(3) It is not necessary to use special machinery for hard turning of wind power bearings, and it can be carried out on existing ordinary lathes or CNC lathes;
(4) Most of the heat generated during the hard turning process is carried away by the chips to obtain a good surface quality.
2. Characteristics of Solid CBN Inserts
CBN Grade |
Binder |
CBN Content(%) |
Granularity(μm) |
Hardness(HV) |
BN-S20 |
TIN |
76 |
4 - 6 |
2900-3100 |
BN-S200 |
TIN |
60 |
2 - 4 |
2800-3000 |
BN-H11 |
TIN |
70 |
2 - 4 |
2800-3000 |
BN-H20 |
TIC |
80 |
2 - 4 |
3100-3300 |
BN-H05 |
TIN |
45 |
≤1 |
2700-2800 |
BN-H10 |
TIN |
50 |
≤1 |
2700-2800 |
BN-H21 |
AL,TINC |
60 |
1 - 2 |
2600-2800 |
Type |
Dimension |
Grades |
||||
L(mm) |
φI.C(mm) |
S(mm) |
r(mm) |
BN-S10 |
BN-S20 |
|
SNGN120716 |
12.7 |
12.7 |
7.94 |
1.6 |
● |
● |
SNGN150716 |
15.875 |
15.875 |
7.94 |
1.6 |
● |
● |
SNGN201020 |
20 |
20 |
10 |
2 |
● |
|
3.Advantages of Halnn Solid CBN Inserts
(1) The processing efficiency is doubled: the machining efficiency is four times higher than that of the same machining accuracy.
(2) Suitable for mass production: CBN tools have high durability, reduce tool change frequency and reduce production costs.
(3) Reducing pollution: Turned iron scraps are more convenient to handle and recycle. At the same time, CBN tools are used to hard-turn bearings without adding cutting fluid to reduce environmental pollution.
The CBN tool cooperates with the vertical lathe hard turning bearing technology, with high processing efficiency and low cost. With the introduction of CBN tools, it is possible to replace the production configuration of several vertical grinding machines with lathes and reduce the construction cost of the plant.
4.FAQ
1. Are you a trading company or manufacturer ?
A: We are a manufacturer and wholesaler for diamond & CBN (cubic boron nitride) abrasives and tools.
2. How long is your delivery time?
A: Generally it is 3 -7 days.
2. Do you provide samples ? Is it free or extra ?
A: Normally we do not offer free samples, we could offer the sample for testing, but shipping fee is to be paid by customer as a company policy!
5.Application Case
BN-S200 Solid CBN Insert processing bearings | |||
Machining Part: Raceway and End Surface |
|
||
Workpiece Hardness:HRC55-62 | |||
Cutting Type:Dry Cutting | |||
Machining Materials:42CrMoa4 | |||
Inserts Grade:BN-S20 | |||
Cutting Parameters | |||
Inserts Materials |
Vc (m/min) |
Ap(mm) |
Processing effect |
Halnn BN-S20 |
140-180 |
1mm |
Surface roughness reaches Ra0.4 |
6.Our company
Henan halnn tools is a professional large-scale manufacturer of all types of diamond tools and glass cutters,integrating development,production and trading together.Our main products include PCD,CBN,PCBN tools,glass cutters and related products.
7. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com |
|
+86 17537165259 |
|
Skype |
Joanna Guo |
+86 17537165259 |
|
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