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High Precision PCB/Flex Circuit Laser Depaneling - Industrial Laser Equipment,CWVC-5S

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US$ 1 - 99999 MOQ: 1 Set
Key Specifications
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Brand Name:
SMTfly
Model Number:
CWVC-5S
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SMTfly Electronic Equipment Manufactory Ltd
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Payment Methods:
Port of Shipment:
shenzhen
Delivery Detail:
Delivery time depends on order quantity.

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Brand Name SMTfly
Model Number CWVC-5S

Features:

·         Pre-camera vision product position registration and model check

·         Coherent Avia NX UV laser with HurrySCAN head

·         High capacity BOFA dust collector

·         User friendly Window based software

·         PCB flexible product jig adjustable for different board size

·         High resolution and accurate Z stage with auto-focus function

·         Large area low friction front loading platform for sliding multiple product jigs

·         Fully covered class 1 safety enclosure

·         Able to do cutting and marking together

·         Compact size

1. Neat and smooth edge, no burr or overflow

2. More quick and easy, shorten the delivery time;

3. More quick and easy, shorten the delivery time

4. High quality ,no distortion,surface clean& uniformity;

5. Gathering the CNC tech,laser tech,software tech…High accuracy,High speed


Specification:

Laser class

1

Max. working area (X x Y x Z)

300 mm x 300 mm x 11 mm

Max. recognition area (X x Y)

300 mm x 300 mm

Max. material size (X x Y)

350 mm x 350 mm

Data input formats

Gerber, X-Gerber, DXF, HPGL,

Max. structuring speed

Depends on application

Positioning accuracy

± 25 μm (1 Mil)

Diameter of focused laser beam

20 μm (0.8 Mil)

Laser wavelength

355 nm

System dimensions (W x H x D)

1000mm*940mm
*1520 mm

Weight

~ 450 kg (990 lbs)


Power supply

230 VAC, 50-60 Hz, 3 kVA

Cooling

Air-cooled (internal water-air cooling)

Ambient temperature

22 °C ± 2 °C @ ± 25 μm / 22 °C ± 6 °C @ ± 50 μm
(71.6 °F ± 3.6 °F @ 1 Mil / 71.6 °F ± 10.8 °F @ 2 Mil)

Humidity

Required accessoires

Exhaust unit

Working principle :

humidity sensor ( humidity and temperature signal ) → Microcomputer ( CPU Central Processing Unit ) → Heaters  ( PTC heating module polymer material heating ) → Smart shape memory alloy ( alloy shape with temperature change ) → Balance spring ( general balance spring with alloy )


Description:

PCB depaneling (singulation) laser machines and systems have been gaining popularity over recent years. Mechanical depanaling/singulation is done with routing, die cutting, and dicing saw methods. However, as the boards get smaller, thinner, flexible, and more sophisticated, those methods produce even more exaggerated mechanical stress to the parts. Large boards with heavy substrates absorb these stresses better, while these methods used on ever-shrinking and complex boards can result in breakage. This brings lower throughput, along with the added costs of tooling and waste removal associated with mechanical methods.

Increasingly, flexible circuits are found in the PCB industry, and they also present challenges to the old methods. Delicate systems reside on these boards and non-laser methods struggle to cut them without damaging the sensitive circuitry. A non-contact depaneling method is required and lasers provide a highly precise way of singulation without any risk of harming them, regardless of substrate.


Advantages:

1.High precision CCD automatic positioning, automatic focusing. Fast and accurate positioning, save time and no worries.

2.Friendly interface,Simple operation, easy to use, free application; Small size, Save more space; rigorous security design;

3.Reduce energy consumption, Cost savings.

Cost-effective, fast cutting speed, stable performance


Principle of PCB laser cutting machine:


Advantages of Laser PCB depaneling/singulation

No mechanical stress on substrates or circuits

No tooling cost or consumables.

Versatility – ability to change applications by simply changing settings

Fiducial Recognition – more precise and clean cut

Optical Recognition before PCB depaneling/singulation process begins.

Ability to depanel virtually any substrate. (Rogers, FR4, ChemA, Teflon, ceramics, aluminum, brass, copper, etc)

Extraordinary cut quality holding tolerances as small as

No design limitation – ability to cut virtually and size PCB board including complex contours and multidimensional boards

Detailed Product Description

Product Name:

Laser Pcb Separator

Super:

Low Power Consumption.

Laser:

12/15/17W

Laser Brand:

Optowave

Power:

220V 380v

Warranty:

1 Year


Challenges of Depaneling using Routing/Die Cutting/Dicing Saws

Cutting Application

FPC and some relative materials;

FPC/PCB/ Rigid-Flex PCB cutting, Camera module cutting;


Specification

Laser

Q-Switched diode-pumped all solid-state UV laser

Laser Wavelength

355nm

Laser Power

10W/12W/15W/17W@30KHz

Positioning Precision of Worktable of Linear Motor

±2μm

Repetition Precision of Worktable of Linear Motor

±1μm

Effective Working Field

460mmX460mm(Customizable)

Laser Scanning Speed

2500mm/s (max)

Galvanometer Working Field Per One Process

40mmх40mm


Advantages:

·         Auto vision positioning

·         Cost saving – no consumables and die wear

·         Able to cut odd, complex and micro shape section out of PCBs

·         No mechanical stress on product

·         Quick model change turnaround time

·         Excellent cut finish

Cost-effective Laser PCB Depaneler Machine for High Accuracy Depaneling


Cutting Application

FPC and some relative materials;

FPC/PCB/ Rigid-Flex PCB cutting, Camera module cutting;


FAQ:


1.- I see according to the specification there may be up to 1000 files. How many joints can we have per file ? I need to know the programing limitation of the machine.

R: No limit on the joints per each program. More than 1000 files.

2.- Can you send me user manual of the robot ? I need to see the programing abilites. I need to know every parameter we can set for every joint.

R: We will offer the instruction manual when delivery, don't worry about that.
3.- Also where are stored the programs - in the robot or in memory card ?

R: The programs are stored in the robot.
4.- What is the teaching pedant for besides programing ? Can I copy soldering programs to another robot CWDH-411?

R:Yes, program can be copied from 1 robot to another robot.

In generally, each PCB has 1 program with hundreds of joints.

There are total 144M storage, 100000 joints take 3M.

If there are 1000 joints per each program, the robot could store 4800 files.

5.- Is it possible to start the program from particular joint (not from the begining but for example from 5th joint)?

R: Yes, you could start from particular joint.
6.- Is it possible to execute only one joint ?

R: Yes, it is OK.
7.- Is it possible to set X,Y,Z offest for every joint ? What I mean is if the soldering tip can be set in the way it comes into the joint under some angle?

R: Yes, you could set offset, solder paste capacity, soldering time for every joint.
8.- Is it possible to set the tip to come out from the joint under angle as well ?

R: Yes, no problem.
9.- Can I set feeding/backing speed for every joint ?

R: Yes, you could set the soldering time for every joint.
10.- I didn't see how much power is the soldering heater (I can only see the total machine is 2300Watts) ?

R:It is 150W.
11.- Also what is so powerful in the robot so it is 2300 watts ? Our current robot is 600 Watts total power and it is almost the same. The soldering tip is 400 Watts and it has PC inside. So I expect the motors to be no more 150 Watss totally. But here we have 2300 Watts? I am just curious what is so powerful ?

R: The machine is total 750W, including the soldering heater 150W.
12.- Do we need air for the machine and if so how much ?

R: Yes, need air. In generally, it works by 2-3 kg/c㎡. Do you have a air pump in your factory? If yes, it is enough, because standard industrial air pump has 6-7 kg/c㎡.
13.- Also do you have soldering tip like below (this is what we use right now)?

R: Yes, we could custom make according to your soldering requirements based on your PCB if we don't have exsiting tips.

14.- I forgot to ask you also if it is possible to program arrays with the robot.

R:Yes, it is ok to program arrays.

15.-What is the speed for x-y movement?

R:X/Y axis is 600mm/s, max speed for Z axis is 400mm/s


https://www.fpcsoldering.com

E-mail：s3@smtfly.com  / 1102565518@qq.com

Skype: s3@smtfly.com




Product Tags: PCB & FPC laser Depaneling , laser Depaneling

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SMTfly Electronic Equipment Manufactory Ltd
Port of Shipment
shenzhen
Main Markets
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, Domestic Market
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