arc spray machine for stainless steel wire coating, wear resistant corrosion resistant coating machine with arc spray gun

arc spray machine for stainless steel wire coating,  wear resistant corrosion resistant coating machine with arc spray gun

      Our arc spray machine  is mainly used to improve wear resistant,corrosion resistant,high temperature resistant of the workpieces,  or used to repair broken workpiecs, to lengthen its use life . The spraying materials can be  zinc, aluminum, copper, molybdnum, titanium,stainless steel,high carbon steel,nickel chromium alloy,wear-resistant alloy,Babbitt alloy material, brass, SS304 ,black metal and so on .

 1.principle of arc spray machine for stainless steel wire coating,  wear resistant corrosion resistant coating machine with arc spray gun

         This  high velocity  arc spraying (high velocity arc spraying)  is a technology which uses arc to melt metal,the arc is formed by combustion in two continuous  feeding metal wire,then the melting metal is atomized by high speed airflow.Through the laval nozzle,the atomizing metal particles are accelerated to make them to exceed supersonic to spray to the workpieces to form a coating.

 procedure of thermal spraying as below for reference

    2. component of arc spray machine for stainless steel wire coating,  wear resistant corrosion resistant coating machine with arc spray gun

   It is a new technology based on the normal arc spraying ,which is composed of a special power supply, an arc spray gun, a push type arc spraying device, and a wire feeder.

 (1)control cabinet  (2) arc spray gun

3.    parameter of arc spray machine for stainless steel wire coating,  wear resistant corrosion resistant coating machine with arc spray gun

Arc spray gun parameters: 

 Metal wire parameters:  

4.style of arc spray machine

  There are various kinds of arc spray machine in our factory,

(1)SX-150  power:7kw  gun amount:1   gas comsuption:2.3m³/min

Application: Test and Research on a small amount of spraying and coating

(2)SX-300  power:12kw  gun amount:1   gas comsuption:2.3m³/min

Application: Spray zinc and aluminum, small scale repair

(3) SX-400  power:15kw  gun amount:1   gas comsuption:2.3m³/min

Application:zinc, aluminum, partial repairing process

(4)SX-500  power:18kw  gun amount:1   gas comsuption:2.3m³/min

Application: hardware repairing, small project construction

(5) SX-600  power:21.6kw  gun amount:1   gas comsuption:2.3m³/min

Application:spray hard alloy wire, boiler construction

(6)SX-800  power:28.8kw  gun amount:2   gas comsuption:4.6m³/min

Application: Spay zinc and aluminum in big area, works automatically

(7)SX-1000  power:36kw  gun amount:2   gas comsuption:4.6m³/min

Application: project construction, big quantity process, works automatically

(8) SX-2000  power:72kw  gun amount:4   gas comsuption:9.2m³/min

Application: Big project construction, long time spraying project, large quantity of spraying work

(9) SX-4000  power:144kw  gun amount:8   gas comsuption:18.4m³/min

Application: Big project construction, long time spraying project, large quantity of spraying work

     The biggest difference of the arc spray machines above is the power ,data after code "SX "stand of  electronic current ,from 150 to 4000,then power is from 7kw to 144kw,you can choose the economical and practical model based on your requirement ;of course, our professional technologists  can recommend you after discussing more details.

5.characteristics  of arc spray machine for stainless steel wire coating,  wear resistant corrosion resistant coating machine with arc spray gun

1) Stable and convenient

This equipment is improved in the operation program by integrated circuit to prevent from machine damage by misoperation of workers, so as to protect the safety of operators and the equipment. 

 2) High adhesive force of coating(70Mpa)

Compared with 30-40Mpa of common arc’s coating,the adhesive force of coating can reach 70Mpa.

 3) Workpiece won’t be deformed and its structure won’t be changed.(<100℃)

Generally the rised temperature of workpiece won't exceed 100 ℃ when spraying, so the workpiece won't be deformed. And the spraying heat won't take effect directly on the surface so it doesn’t change the structure of workpiece.

 4) High efficiency and wide application

The equipment has high spray efficient and high power; It's suitable for on-site construction, and can use all kinds of metal and metal ceramic materials(solid and without core), such as alloy wires, Mo, Al, Zn, red copper, copper alloy, Babbitt etc. It is widely applied in spraying anti-wearing and anti-rust coatings for boiler’s four kinds of tubes, coal pulverizing system (fan impeller and scroll casing), roller, dryer, axis, mould,all kinds of workpieces and so on.

 5)Spray gun for long distance(30-meter-long-cable)

The spray gun can be equipped with 30-meter-long cable, air tube and 8-core control cable, so it can spray at remote places about 30 meters from the equipment.

 6)Unnecessary to change the wearing parts frequently

We have patent conductive nozzle which is anti-wearing and greatly enlarges use time of wearing parts. This helps to reduce the spraying cost and improve working’s efficiency and coating’s quality.

7)Convenient maintainance and repair

We take maintainance and repair work into our consideration during designing the equipment and spray gun which make it convenient to maintain and repair.

6. typical application of arc  spray coating machine 

(1) spray zinc aluminum on steel outdoor structure ,such as bridge, boat parts,metal chairs /metal facilities  in the garden and so on or in other outdoor facility

(2)spray zinc for lpg gas cylinder 

(3) spray required coating on mould, sculpture surface spraying and so on 

(4) spray required materials on the surface of the broken workpieces,such as roller,axial neck ,fan and so on,  to repair it and lengthen its use life

(5)magnetic coating on cooking utensils

7. Other main thermal spraying equipments and service:

 (1)  Vacuum plasma spray machine

 (2)  Thermal spray coating services

 (3)  HVOF spray equipment

 (4)  Plasma spray equipment

 (5)  Arc spray equipment

 (6)  Sputter Target Produce Equipment and technology

 (7)  Industrial water chillers   

 (8)  Precious metal vacuum coating equipment

 (9)  Cooker magnetism and thermal conduction coating spraying production line

 (10) Electro Brush Plating Equipment

  (11)  High power flame spray plastic equipment

8. about our factory 

      our factory is specialized  in spraying construction,coating services,and spraying equipment for more than 30 years ,we are Senior member of China thermal  spray  association ,we have the first class construction certificate of thermal spray ,all our products are  of good quality and competitive price

       we can not only offer you the machine and the training service , but also can offer you the wearing parts of our machine, and can help you solve the technology problem if needed , you can contact us at any time after buying our machine ,I am sure we can offer you best after-sale service  

       our products are taken strict quality control ,Our customers are from a lot of countries in the world, we  have established long term cooperation with them.

If you are interested in ,please contact me, I will advise you accordingly,thanks: