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C: operating principle and structure characteristics：
The operating principle of this machine is the same as the ordinary kneader. The pressure lead to the material, the two rotors move in the different speed ratio in the airtight groove, with of shear, extrusion, mixing, folding volume etc. After kneading function, plastic (mixing) refined into needing raw material.
3.1 mixing device
Mixing chamber, left and right side plate forms a closed slot, front and rear rotor bearing using the centripetal spherical roller bearing, through bearing sleeve which separately fixed at the left and right of the side plate.
Left and right plates are the cooling (heating) jacketed cavity structure. Touching surface with the material of the intine proceed hardening (plated hard chromium plating) processing, mixing chamber chrome thickness 0.12~0.15mm，hardness HV900~1000.
Rotor of the long and short two spiral welded edges on the rotor shaft, edge peak and working edge peak side surface, the rotor seals surfacing both are welding carbide wear-resisting, its hardness is 50 HRC, thickness is 5 mm. Touching with the material of the rotor surface hardening (hard chromium plating) processing, the thickness of the rotors is 0.12~0.15mm, hardness is HV900 ~ 1000.
Rotor end face are sealed by sealingring against top on the surface sealing of rotor through pressing sleeve. Sealing ring is made up of high temperature resistant, wear resistant, small expansion coefficient of bronze and teflon material. Friction work head face needn’t oil lubrication, so can guarantee a good sealing effect and no pollution material.
3.2 drive system
Main drive are driven by belt with main motor, then driving gear reducer,
internal parts of reducer adopt 42 Chromium molybdenum materials with nitrogenization. Reducer output shaft are driven through the inner gear coupling driving ratio gear to reach frontandback rotor relative rotary movement.
3.3 Flip device and Drive system
Tilt Motor (electromagnetic brake: the three-phase asynchronous motor) drive reducer worm, worm gear through the cycloidal. Worm gear are fasten to front rotors (left bearing sleeve).The moving of worm gear make the mixing device rollover unloading material and treating the rotor axial lead as center. Host machine adopts rollover unloading material. Mixing chamber device turn 140°after unloading, then recovery. Mixing chamber flips by limit switch, high accuracy, good durability.
3.4 Swage setting device、dust keeper and air control system
Pressure lead is driven by air cylinder.
Pressure lead is driven by cylinder pressure. Pressing material device press the material under cylinder. Pressure lead use jacketed welding structure, cooled water is in the internal structure. Touching material surface has hardening treatment. Pressure lead is equipped with sealing strip around, preventing powder leaked in the mixing process. Pressure of cylinder is on the top of the rack installation, operation process is limited by switch limit.
3.5 cooling system
The machine has the cooling pipe system. Due to the touching parts with the material are jacketed welding structure, the inlet and outlet piping have cut-off valve, so it can ensure efficient cooling effect.
D: Electrical section outlines
Electrical part adopts Panasonic programmable controller PLC as the main controller, the main electric elements adopt domestic excellent products, making the whole electrical part function is advanced, convenient operation, safe and reliable.
Contact information:
Tel: 86 411 6600 7299
Fax: 86 411 6600 7361
SKYPE: cathywang.2012
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