Fiber System Electronic Mold High Temperature Resin PEI PPE PS Blend Injection Molding

Delivery Time:depends on the mold size, 20-80 days
Certification:ISO

fiber system electronic mold high temperature resin PEI  PPE PS blend injection molding

Part Name	Plastic Material	Dimension  mm	Cavity	Cavity/Core	Mold standard	Gate type	Remarks
fiber guide,shuttle	PEI	55*52*5.2	1+1+1+1	S136H	LKM	sub gate

Plastic Injection  Mould Service Process:

1. RFQ for free
 
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2. quotation and detailed Discussion
 Mould material,cavity number,price,runner,payment,etc.
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3. Order placed with final 3D.
  
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4. DFM and Design mould
 DFM is the presentation of main technical points as well as where we find issues and possible defects which may cause unnecessary  modifications .We will send mould design to customer for confirmation
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5. Mould manufacturing
 We start to process mould after mould design confirmed
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6. schedule report
 Send pictures and weekly schedule report to customer to let customer know what we are doing
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7. Mould  trial
 sample submission with inspection report of trial shots
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8. sample approval and mold Delivery
 Ship mould after mould quality confirmed.

Mould material: P20 steel,  H13, NAK80, 2344, 2343, S136, 420  etc .
Runner Cold runner: Yudo/moldmaster/incoe/Synventive

Certificate: ISO 
Standard: HASCO, DME, LKM Misumi
Specification drawings:
Pro/E, Auto CAD, Solidwork,   UG, CAD/CAM/CAE.
Precision machining :
CNC, milling machine, drilling machine, numerical lathe, all types of lathe
Surface finish process: polishing, texturing sand blasting, heat treatment, painting,   electroplating, mirror polishing .
Shaping mould:injection mould and die-casting mould
Mould life: 1-2 million shots
 

With the help of　CMM, projector,  and some other　measuring tools and equipments and team members conscientiousness,we can guarantee the mold quality by inspecting in-coming material ,manufacturing process and samples.

Our main QC Process are as follows :
1. Customer’s Mold Specification Sheet Check 
2. Mold Design Control 
3. Mold Steel Hardness Inspection
4. Mold Electrodes Inspection
5. Mold Core and Cavity Steel Dimension Inspection
6. Mold　Pre-Assembly Inspection 
7. Mold Trial Report and Samples Inspection 
8. Final Full Inspection prior to shipment 
9. Mold Package Inspection

1. Well mold design is half of success . Our engineering department have 25 experienced mold designers utilizing the latest design software such as

2D drawing : Auto CAD , E –drawing

3D drawing : Pro-E ,UG, Solidworks (wildfire version) ,Mastercam

Mold Flow Analysis

2. We have a Project Management team to follow up the mold making :

Time Schedule: We will provide the time schedule every week to report the mold progress.

Dimensions report: Dimensions report will be submitted to customer together with the trial samples.

Heat Treatment and Steel Certificate

Hitop Mold is the one stop shop mold maker in China with over than 15 years mold making experience. Hitop Mold offers integrated capabilities in design ,prototyping ,mold making ,injection molding ,die-casting and simple assembly to take your initial concept to commercialization .