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1-1.Electric heating reaction still
1) Function:
The reaction still is used for synthetic resin. core raw material is para-formaldehyde and phenol.
2) Material:
The inside wall of reaction still is 304 stainless steel, the outside wall of the reaction still is carbon steel. the volume is 1000L
3) For standard configuration, we have one reaction still and one storage tank, the dimension is 2*4*3m, total weight is 1.9T.
4) Both the still and storage tank has one motor and one reducer, the power capacity is 5.5KW.
5) Either the still or the storage tank has four heater at the bottom of the tank, the power capacity is 4KW for each heater.
6) The phenol should be dissolved in advance before pumped to the reaction still, normally it used 4 hours to dissolve one tank of phenol, the range of the temperature is 20-80 degree.
7). After the phenol dissolved well, it should be fed to the reaction still through vacuum pump, the power of the vacuum pump is 5.5KW.
8). Features:Environmental protection: no sewage,no waste emissions.
9). Efficient: 1000L reactor can produce 700 kg resin, production time is around 4 hours.
1-2.Storage tank
After the phenol resin produced in the reaction still, it can be put to the storage tank or to the A tank of the foaming machine directly by resin pump.
1). the power of the resin tank is 1.5KW.
2) Foaming system
Main equipment: foaming machine + foaming mould
Main Raw material: silicone oil + JFC-M + Methyl green + others
1) Foaming machine contains A Tank and B Tank.
2) A Tank is made by 304 stainless steel and carbon steel, the volume is 800L.
B Tank is made by PP and carbon steel, the volume is 400L.
3) Controlled by micro-computer PLC, TIAN electric components exclusively imported to achieve the goal for automatic, accurate and reliable control.
4) Energy saving, high efficiency, environmental protection equipment, PLC control
1)the mold specifications: 2 cubic (can be customized according to customer's requirements)
2)one mold specifications: inner diameter 130CM * 110C M* 140C M, this is for 22.5*10.5*7.5cm floral foam brick.
3)It makes floral foam shaped constantly with uniform density and enjoys little waste.
4)automatic constant temperature setting, time control systems.
5)the power rating: 3 kw/ mould
6)Capacity: 24cartons/mould/time for 20pcs of 23*11*8mm standard floral foam/carton.
7)The dimension of the mould can be made by your requirement.
This equipment is CNC automatic operation, and the vertical cutting machine the staff work together, a woman can operation, ability to work in accordance with the eight hours can cut 2000-2200-8 cm specification foam box bubble.
(1) 8 cm foam cutting specifications;
(2) after the installation equipment specification: 5M * 3.3M * 2.5M
(3) the total rated power: 3KW
(4)Steel blade: 8080mm/8460mm*25mm*0.5-0.56mm
(1)used for cutting the surface of the floral foam
(2)after installation equipment specification: 1.8M * 2.85 M * 2.5 M
(3)the total power rating: 2.5 KW
(4)Steel blade: 8475mm*25mm*0.5-0.56mm
(1 )23 cm, 11 cm size cutting,
(2) printing (LOGO),
(3) the PH treatment system
(4) after installation equipment specification: 3.9M * 1.9 M * 1.25M
(5) the total power rating: 0.5 KW
(6) production capacity: 8 hours can produce 1500 cartons of foam.
Other machines:
Receptacle cutting machine and Spherical cutting machine.
For special shape floral foam use, (flower holder, sphere shape floral foam.)
Sea worthy pacakge, total weight for production line machines:11.2ton, by 2*40HQ
Reactor still in producing resin
Mould machine is in working
India customer is visiting our factory
Our main business range includes
1)Automatic production line for floral foam with unique technogy.
2) Fresh floral foam which can be used for wedding ceremony, funeral, holiday decoration, flower store, grow seeding, logistics transportation, and so on.
Welcome to visit our website to see more details for our products and our company.
Our qualified products have been exported to many countries and regions around the world, such as Turkey, India, USA and so on with good faith. We sincerely hope to establish good cooperative relationships with clients at home and abroad in the course of our development.
1.Can i visit your factory to see the producing line?
YES, welcome you to visit our factory, we will show you the features of our floral foam producing equipment and our company.
2.What about the configuration of the production line?
We have different configuration according to your factory scale.
1) one unit of reaction still + one unit of storage tank + foaming machine +cutting machine + related accessories. (Standard configuration)
2) one unit of reaction still without storage tank + foaming machine +cutting machine + related accessories.
3) two unit of reaction stills and/or one or two unit of storage tank + foaming machine +cutting machine + related accessories.
3.What about the required area for producing floral foam for install the whole standard configuration production line?
The whole set of production line need 600 square meters area at least, a certain area of storage room is necessary according to your producing capacity.
4.What about your lead time?
Normally 40days is enough for one set of standard configuration production line.
5.What about the packing and shipping?
Sea worthy package, for one standard configuration, 2*40’HQ is needed.
6.Do you provide a technical train service if we buy your production line?
Yes, before the equipment factory delivery, you can send your technical staff come over to our factory to learn operation method until he think it is ok for operation.
7.What about the quality guarantee?
12months. if any problem, we will try our best to help you to resolve it ASAP forever.
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