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Sweet breakfast cereals food making machinery:
Corn Flakes Processing Line
1. Description: Corn flakes(Breakfast Cereals) use corn and other cereals as main material, through mixing,extruding or boiling, planishing, drying, baking, coating and cooling, to get crispy flakes. It can be mixed with coffee or milk, or eaten as snacks.
2. Raw materials: adopts corn flour as raw materials
3. Products: This line can be used to produce snacks, cereals by adjusting the moulds from extruder
4. Capacity: 150kg/h, 260kg/h
5. Flow chart:
Mixing system---Extrusion system---Drying system—Sugar Spraying system ---Drying system---- Packing system
6. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
7. Machines Materials: All the machines are made by stainless steel
The breakfast cereals(corn flakes) processing line
This corn flakes processing line use corn powder, rice powder or other cereals as the materials, after extruding, flaking, drying, roasting, coating and cooling to produce such ring, grain or flakes shape, these kinds of food can be mixed with coffee or milk. Of course, it can be eaten directly as snacks, good taste.
The CY65-III line, the capacity is 120-150kg/h.
The procedure is mixing→extruding→flaking→drying →inflating→coating→drying→ cooling
The quotation list and detailed information
NO |
Machine
|
Motor Power
|
Capacity
|
dimension
|
Quantity
|
Machine pictures
|
Function
|
1 |
mixer |
4KW |
50kgs /once time |
0.8*0.7*1.5m |
1set |
To mix the raw materals with the water |
|
2 |
screw conveyer
|
1.1KW |
100-150kg/h |
3.0*0.8*2m |
1set |
To send the materials to the extruder |
|
3 |
CY65-III Double screw extruder |
30KW
|
120-150kg/h |
4.0*1.2*3.0 m |
1set |
To extrude and inflate the food.the main machine of the line |
|
4 |
Shifter
|
0.55KW |
|
2.0m length |
3sets |
To cool and sifting the corn flakes. |
|
5 |
air conveyer
|
1.5KW |
|
4.1m length |
4set
|
|
To connect two machines
|
6 |
single roller
|
0.37kw |
|
2.1*0.7*1.6m |
1set |
to cool the corn flakes, avoid tostick together |
|
7. |
The flaking machine
|
5.5kw |
150kg/h |
1.8×1.1×1.2m |
1set |
To flake the corn pellets into corn flakes |
|
8 |
5layers 5meter gas oven |
45kw |
150-300kg/h |
6.0×1.4×2.0m |
1set |
To dry the corn flakes |
|
9 |
High-temperature oven
|
70kw |
100-150kg/h |
3.0*1.5*1.5m |
1set |
To inflate the corn flakes |
|
10 |
sugar coating drum
|
0.55kw |
150kg/h |
2.1*1.1*1.9m |
1set |
To flavor the corn flakes |
|
11 |
5layers 5meters gas oven with hoister |
45kw |
150-300kg/h |
9.0×1.4×2.0m |
1set |
To dry the corn flakes |
|
12 |
cooling machine
|
1.2kw |
150-300kg/h |
3m lenth |
1set |
To cool the corn flakes |
Payment term:40% of total amount by T/T in advance as down payment, we will complete the whole line within 50days, the rest 60% paid by T/T after the buyer test the machine in seller’s factory or we take video for buyer and before we make delivery.
The total Contract price is a firm and fixed price on the basis of FOB Qingdao
Package: Wooden case for export, fit for multiple handing and long distance marine shipping.
Delivery time: Seller should get all the goods ready and ship the goods to the destination port within 40 days after receiving the total amount price.
Quality guarantee terms: equipment shall be guaranteed 12 month, without destroyed by some people. Enclosed the whole line, we will give you some spare parts, such as heating ring, spanner, etc. for free. The spare parts shall be supplied at preferential price for an extended long time.
Double screw extruder mainly contains :feeding systems, extruding systes, cutting systems, heating systems,gearing systems, lubricating system, control system. Main features:
A:extruding systems: the screw with high wear-resistant performance by using alloys steel materials(38ARMOAL), screw is made by special technique, is able to bear grinding, steady and reliable, longer using life.according to different screw design rate to full different technology request.
B:Cutting systerm :the cutting system adopt center cutting,high precisional orientationto make sure that the cutting knife keep a parallel place with the cyclostyle avoidthewear and tear, the head of the cutting knife like a spring ,so that the symmetrical pressure make the cutting very easy ,and cutting the productes size lookes more perfect.especially avoid the metal powder go into the peroducts.
C:Heating system:use the far infrared heating manner,circulate water for cooling,to guarantee the extruder running safely.
D: Gearing system:the main motor,feeding ,cutting,liquid feeding system of the extruder all use the frequency to control the speed ,the frequency we use is : DELTA,the gear we use hard gear,enough strong,running placidiy and low noise.
E: lubricating system:have single oil box circle system,and have a inspect equipment for the press meter.
F: Controling system :consists of feeding system, extruding system and cutting system adopts frequency speed-controlling with high automation and stable per-formation.
G: Feeding system:according to different materials, to choose the relative single or double screw feeding system, the materials should be uniformity and stable.
H: Cooling system: we add the cooling system on each zone,it can control the temperature well.
CY65-III double screw extruder
main motor:30 KW
cutting motor :0.37 kw
feeding moter:0.75kw
oil control motor:0.75kw
capacity: 120-150kg/h
size: 3.0*1.0*1.8 m
Screw diameter:65mm
Screw length:1280mm
Barrel/Screw materials:38 ARMOAL
The barrel and screw HRC(High-Rupturing capacity):60
The extruder has the gear box which can make the extruder runs more steady.
Technical Parameter:
Model |
CY65-III double-screw extruder Line |
CY85-II double-screw extruder Line |
Installed Capacity |
100KW |
180KW |
power Consumption |
70KW |
140KW |
Output |
120-150KG/H |
300-400KG/H |
Size |
12×0.8×1.8 M |
12×0.8×1.8 M. |
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