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Help Center55L Rubber Dispersion Kneader
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55L Rubber Disperson Kneader
Specification:
Description |
Specification |
Purpose: |
For the mixing of rubber and plastic |
Operation capacity: |
55L |
Full capacity: |
118L |
Feeding mode: |
Rearward feeding ,Foreside tilting (as the requirements of purchaser) |
Attemperation mode: |
Inlet-water Cooling or other |
Production capacity: |
About 55-65 kg/batch(based on processing technique) |
Process time: |
About 6-7 batches/h(based on processing technique) |
Main motor: |
75KW 6P AC |
Rotor: |
New style with 2-vane |
Rotary speed of mixing axle: |
Front32 / Rear25R.P.M |
Description for machine structure:
A. Machine body:
A-1 Base and Frame |
Made of profiled bar and steel plate through welding |
|
A-2 Mixing room
|
For middle tank, made of CrMnMo wear-resisting alloy steel through casting process, equipped with water jacket for cooling; for the side wall, it is made of 45# medium carbon steel plate through welding. besides, on cutting surface, it is additionally welded by wearing-resistance rapid steel from Germany as well as hard chrome plating treatment. |
|
A-3 Mixing shaft
|
The shaft is made of 20crMo forging parts, while for vane, it is made of 20crMo through precision casting and welding, while for the position where can be worn easily is welded by wearing-resistance rapid steel from Germany additionally as well as hard chrome plating, so the performance becomes more excellent. besides, both of the shaft and vanes belong to hollow parts which can allow the water to go through |
|
A-4 Bearing support
|
For tipping and discharging mechanism, it is made of ZG20cast steel, while the rest three parts, they are made of HT250cast iron, in addition ,the bearing belongs to ball bearings.The bearings of the whole machine come from American TWB brand |
A-5 Leak-proof device |
For the side end of mixing shaft, it is fastened by mechanical seal whose material is epoxy glass-cloth, in addition, the contact surface between the side end and shaft gland has been treated by wearing resistance; around the pressuring cover, adopt new-type plate tightening, also the material is epoxy glass-cloth. |
B. Pressuring device:
|
B-1 Pressuring cover
|
With “M” structure for pressuring gland; Made of wear-resistant steel through casting, and equipped with water jacket where the cooling water can get through; During milling, it is available to bring pressure to bear on raw material through the driving of Ø300 cylinder. |
C. Discharging device:
C-1 Structure |
Worm-wheel type mixing room engaged |
C-2 ipping angle |
Max.110°~135° |
|
C-3 Tipping motor
|
3HP motor with brake(from Taiwan TECO brand)+planetary gear speed reducer(from Taiwan Jichen brand) |
D. Transmission gear:
D-1 Main motor |
75KW AC motor (Taiwan TECO Brand) |
D-2 Belt pulley assembly |
For the transmission between main motor and drive shaft of reducer, both of them are driven by belt pulley assembly with safety cover. Only the high-quality rubber can be used for75L C-type transmission belt. |
|
D-3 Reducer
|
With single output and full closing, the hard gear surface has been handled by lapped finishing, the reduction ratio can reach 16:1 |
|
D-4 Differential gear
|
Between the front and back mixing shafts, use differential gear with closed cover, the reduction ratio can reach 1:0.75 |
E. Tube
|
E-1
|
The water cooling tubes cover the mixing room,rotary shaft,pressuring gland, the size of inlet and outlet tube is 0.1”. |
F. Electric control box:
F-1 |
Floor-type electric control box engaged. |
|
F-2
|
Select the electric equipments or instruments which meet the national regulation or requirements. |
|
F-3
|
The electric control box can be designed and processed as the requirements of customers, besides, the machine has the features as follows: 1.Motor start loop. 2.Temperature setting,display and control . 3.All of the main electric parts are from China Taiwan(Taiwan Shilin and Taian Brand) 4. Standard Taiwan DELTA brand) |
Spare parts:
One set of standard tools,
12 groups of anti-creep wooden rings,
12 pieces of bakelite plates of pressuring gland,
1.5KW dust collector 1 set,
Stainless steeltube 2 bars,
Cylinder seal ring1set,
Measure temperature stick 1 piece,
Screwing connector maintenance package 2 pieces,
Paint:
The main color is water-gray and the match color is orange(Baihong Standard Color))or based on the color sample from purchaser.
About our company:
DALIAN MACH CO.,LTD specialize in manufacturing and exporting all kinds of machinery. Such as: Metal Processing Machine, Paper Processing Machine, Packaging Machine, Rubber Machine, Pharmaceutical Machine, Daily Product Making Machine, Forklift, etc. With more than twenty-year experience, Our professional team will provide best service for you.
We have a group of professional engineers in charge of technology, manufacturing, installing, testing. So we can guarantee that our machines will be runned on good performance based on high quality.
Our products have been exported to more than 60 countries. Such as: Canada, U.S.A, Italy, France, Guatemala, Brazil, Bolivia, Chile, Russia, Romania, Saudi Arabia, Syria, Jordan, U.A.E, Indonesia, Singapore, Thailand, India, Pakistan, South Africa, Egypt, Nigeria, Kenya, Ghana,etc.
We sincerely hope to establish long-term cooperative relationship with you and become a true partner who is always available when you need our service
....
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