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Textured or textures vegetable protein (TVP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.
a. Raw Materials: adopts corn flour, fish meal as raw materials
b. Products: This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
c. Capacity: 240kg/h, 500kg/h, 1ton/h
d. Flow chart:
Mixing system---Extrusion system---Drying system---Packing system
e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
g. Technical Parameters:
1.Alloy (38CrMoAL) by nitriding process, high strength and wear-resting. And it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
2. It adopts speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine guarantees stable materials feeding in the whole food process.
3.The gearbox has automatic lubrication function, with extends gear life.
4. Radiator is increased on driving part for forced cooling effect, and it ensures extruder operate safely.
5. Barrel with water-cooled circulation, it makes extruder can be used not only for corn/rice, also for wheat flour/starch which are raw materials with high viscosity. Through different moisture-extrusion temperature ratio, it can make whole-expanded and half expanded as different type of products.
1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
Screw material:
Confiding treatment(120 Hours)
Depth of Nitrided Layer: 0.5-0.8 mm
Hardness of Nitrided Layer: 950-1100Hv (HRC56°-65°)
Chrome Plating
Thickness of Hard Chrome Plating Layer: 0.05-0.10mm
Hardness of Hard Chrome Plating Layer:≥950HV
Bimetallic Screw: Plasma Alloy Coating Spraying
Depth of Bimetallic Layer: >2mm
Hardness of Bimetallic Layer: HRC55°-68°
Bimetallic Barrel/Cylinder: Centrifugal Casting (Inlay Alloy)
Depth of Bimetallic Layer: >2mm
Hardness of Bimetallic Layer: HRC55°-68°
Before sale services:
1.One year warrantee, life time maintenance with cost price.
2.Provide the free consultation of the equipment.
3.Provide the standard device and the flow chart.
4. According to the clients’ special requirement, offering the reasonable plan and free design helping to select the equipment.
Services during the sales:
1.Help client design the factory and offering professional advice, free engineering drawing for the factory layout
2.Welcome to visit our factory or the domestic clients’ factory.
3.Inspect the machine before leaving the factory.
After sale services:
1. Oversea install and debug the equipment.
2. Train the first-line operator.
3. Provide the basic formula.
4. Operation/ Service/ Maintenance Manual: Provided In English.
5. We will provide 1-2 engineer to the client's factory for the installation and teach totally in 10 days. The client need provide room, food, round-trip transportation, visa fee and a nominal $50 daily subsidy per person.
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