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Help CenterCE STANDARD PVC COIL MAT MAKING MACHINE, HIGH QUALITY PVC LOOP MAT PRODUCTION LINE
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PVC DOUBLE-COLOUR COIL MAT MAKING LINE
- Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Stirrer |
1 set |
2 |
Stirring barrel (supply by customer) |
2 set |
3 |
Colloid mill |
1 set |
4 |
Colloid barrel (supply by customer) |
2 set |
5 |
Manual hydraulic fork truck (1.5ton,supply by customer ) |
1 set |
6 |
Peripheral tube,wire etc. (supply by customer) |
/ |
7 |
Air, water, power (supply by customer) |
/ |
- Ø The basic compositions
No. |
Name and Specification |
Qty |
1 |
Vacuum loader (400kg/h) |
1 set |
2 |
SJ120/25 single screw extruder |
1 set |
3 |
Hydraulic screen changer D120 |
1 set |
4 |
T-die PVC-1300 |
1 set |
5 |
DIDA-YZ1300 vertical three roller calender |
1 set |
6 |
DIDA-LQFT1300 cooling bracket and traction machine |
1 set |
7 |
DIDA-DS1500 single position winder |
1 set |
8 |
Guide rail |
9 m |
9 |
Peripheral tube,wire etc. (supplied by customer) |
|
10 |
Air, water, power (supplied by customer) |
|
- Ø Technical Parameters
No.1 Vacuum loader (400kg/h) | ||
No. |
Items |
Description |
1 |
Power |
3.0kw |
2 |
Feeding method |
negative pressure ,can be controlled by time |
3 |
Feeding capacity |
400kg/h |
4 |
applicability |
PVC granule |
No.2 PVC-DIDA-SJ120/25 Single screw extruder | ||
No. |
Items |
Description |
1 |
Platform |
Made of high quality profile steel |
2 |
The gear box |
Gears and the shaft: made of high-strength alloy Precision of the gear: Grade 6, GB10095-88 Hardness of the tooth face: HRC54~62 Speed-down ratio: i=20:1 Forced oil circulation system Adopt hard gear flank to grind gear |
3 |
Screw and barrel |
Material: 38CrMoA1A Depth of nitride: 0.3~0.6mm Hardness of nitride: 850HV Diameter of Screw: 120mm L/D ratio of screw: 25:1 |
4 |
Heating zone |
Power : 3~AC 380V, 50 Hz , star connection. Inner diameter of the heater: D180mm |
5 |
Cooling system |
Cooling way: By air No. of Blower:6groups |
6 |
The main motor |
Power: 90kw The max. rotate speed: 1500rpm |
7 |
Flange of Barrel |
Material: forged steel 45#, finely machined Surface: Blackening treated |
8 |
Speed regulator |
AC frequency transformer , Power: 90kw |
9 |
Temperature Controller |
No: 16 groups Brand: RKC (Japanese). Temperature measured by Platinum resistance (Pt 100) |
10 |
Electrical cabinet |
Vertical style |
11 |
Electrical tank |
The surface is treated by plastic for fastness and endurance |
12 |
electricity |
`3~AC380V, 50Hz |
No.3 Hydraulic screen changer 120 | ||
No. |
Items |
Description |
1 |
Model |
120mm |
2 |
Hydraulic station |
Typical accumulator loop, it is good for working at high pressure and large flow rate condition Working pressure: P max=80kg/cm2 P min=65kg/cm2 Pressure of accumulator: P=50kg/cm2 The capacity of oil pump: 4cm3/rev Motor power :1.1kw |
No.4 T-Die PVC 1300 | ||
No. |
Items |
Description |
1 |
Available Width of mould |
1220mm |
2 |
The most opening |
3mm |
3 |
The least opening |
0.5mm |
2 |
Mould material |
Adopts the high grade refined alloy-steel |
3 |
Heating power |
3kw/area |
DIDA-YZ1300 Vertical three roller calender | ||
No. |
Items |
Description |
1 |
Feeding method |
Feed between middle and upper rollers |
2 |
Linear speed |
Max.: 12m/min |
3 |
Configuration of this unit |
framework Gearbox rollers distance-adjusted device for roller moving units hydraulic control system cooling, haul-off and side-cutting device electric control box |
4 |
Framework |
Material: made of profile steel |
5 |
Gearbox |
Skew gear Driven power: 2.2 kw/roller |
6 |
Rollers |
Diameters: D 360mm Water Inlet/outlet: 1-1/4” |
7 |
Interval adjusting device |
limited adjustment The space among the rollers is held by hydraulic system, the pressure is stable and reliable |
8 |
Moving Units |
Motor power: 0.37Kw The whole moving mould is made up of driven system,jack units etc. |
9 |
Hydraulic control system |
The main function of this unit is to hold the distance of two rollers, shaping the plastic sheet under a certain pressure to make sure its smoothness and uniform |
10 |
Electric control box |
AC frequency transformer, The rollers can be adjusted either as a whole, or individually for mini-adjusting |
DIDA-DS1300 Single position winder machine | ||
No. |
Items |
Description |
1 |
Winder way |
Central Winder |
2 |
Winding diameter |
Max: 550mm |
3 |
Gaseous distention axis |
1300mm |
4 |
Length measuring system |
Measuring the length by the coder |
5 |
Electric control tank |
Relay loop |
|
|
|
PICTURES
• We design, engineer and manufacture and customized the extrusion line.
• Choosing the right solution: In plastics manufacturing, process is everything. We carefully evaluate each project's requirements, weigh the options and recommend the best solution for the client.
• Training & Development: we offer extensive start-up assistance, comprehensive training. As well as Engineers for training and installation at our client’s factory
• Support: We support the client in all the stages of the project life cycle, as well as the constant spare parts supply in a time efficient manner.
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