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Help CenterCE STANDARD PVC COIL MAT EXTRUSION LINE, PVC COIL DOOR MAT EXTRUSION LINE
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PVC DOUBLE-COLOUR COIL MAT MAKING LINE
- Ø The basic compositions
No. | Name and Specification | Qty |
1 | Stirrer | 1 set |
2 | Stirring barrel (supply by customer) | 2 set |
3 | Colloid mill | 1 set |
4 | Colloid barrel (supply by customer) | 2 set |
5 | Manual hydraulic fork truck (1.5ton,supply by customer ) | 1 set |
6 | Peripheral tube,wire etc. (supply by customer) | / |
7 | Air, water, power (supply by customer) | / |
- Ø The basic compositions
No. | Name and Specification | Qty |
1 | Vacuum loader (400kg/h) | 1 set |
2 | SJ120/25 single screw extruder | 1 set |
3 | Hydraulic screen changer D120 | 1 set |
4 | T-die PVC-1300 | 1 set |
5 | DIDA-YZ1300 vertical three roller calender | 1 set |
6 | DIDA-LQFT1300 cooling bracket and traction machine | 1 set |
7 | DIDA-DS1500 single position winder | 1 set |
8 | Guide rail | 9 m |
9 | Peripheral tube,wire etc. (supplied by customer) |
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10 | Air, water, power (supplied by customer) |
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- Ø Technical Parameters
No.1 Vacuum loader (400kg/h) | ||
No. | Items | Description |
1 | Power | 3.0kw |
2 | Feeding method | negative pressure ,can be controlled by time |
3 | Feeding capacity | 400kg/h |
4 | applicability | PVC granule |
No.2 PVC-DIDA-SJ120/25 Single screw extruder | ||
No. | Items | Description |
1 | Platform | Made of high quality profile steel |
2 | The gear box | Gears and the shaft: made of high-strength alloy Precision of the gear: Grade 6, GB10095-88 Hardness of the tooth face: HRC54~62 Speed-down ratio: i=20:1 Forced oil circulation system Adopt hard gear flank to grind gear |
3 | Screw and barrel | Material: 38CrMoA1A Depth of nitride: 0.3~0.6mm Hardness of nitride: 850HV Diameter of Screw: 120mm L/D ratio of screw: 25:1 |
4 | Heating zone | Power : 3~AC 380V, 50 Hz , star connection. Inner diameter of the heater: D180mm |
5 | Cooling system | Cooling way: By air No. of Blower:6groups |
6 | The main motor | Power: 90kw The max. rotate speed: 1500rpm |
7 | Flange of Barrel | Material: forged steel 45#, finely machined Surface: Blackening treated |
8 | Speed regulator | AC frequency transformer , Power: 90kw |
9 | Temperature Controller | No: 16 groups Brand: RKC (Japanese). Temperature measured by Platinum resistance (Pt 100) |
10 | Electrical cabinet | Vertical style |
11 | Electrical tank | The surface is treated by plastic for fastness and endurance |
12 | electricity | `3~AC380V, 50Hz |
No.3 Hydraulic screen changer 120 | ||
No. | Items | Description |
1 | Model | 120mm |
2 | Hydraulic station | Typical accumulator loop, it is good for working at high pressure and large flow rate condition Working pressure: P max=80kg/cm2 P min=65kg/cm2 Pressure of accumulator: P=50kg/cm2 The capacity of oil pump: 4cm3/rev Motor power :1.1kw |
No.4 T-Die PVC 1300 | ||
No. | Items | Description |
1 | Available Width of mould | 1220mm |
2 | The most opening | 3mm |
3 | The least opening | 0.5mm |
2 | Mould material | Adopts the high grade refined alloy-steel |
3 | Heating power | 3kw/area |
DIDA-YZ1300 Vertical three roller calender | ||
No. | Items | Description |
1 | Feeding method | Feed between middle and upper rollers |
2 | Linear speed | Max.: 12m/min |
3 | Configuration of this unit | framework Gearbox rollers distance-adjusted device for roller moving units hydraulic control system cooling, haul-off and side-cutting device electric control box |
4 | Framework | Material: made of profile steel |
5 | Gearbox | Skew gear Driven power: 2.2 kw/roller |
6 | Rollers | Diameters: D 360mm Water Inlet/outlet: 1-1/4” |
7 | Interval adjusting device | limited adjustment The space among the rollers is held by hydraulic system, the pressure is stable and reliable |
8 | Moving Units | Motor power: 0.37Kw The whole moving mould is made up of driven system,jack units etc. |
9 | Hydraulic control system | The main function of this unit is to hold the distance of two rollers, shaping the plastic sheet under a certain pressure to make sure its smoothness and uniform |
10 | Electric control box | AC frequency transformer, The rollers can be adjusted either as a whole, or individually for mini-adjusting |
DIDA-DS1300 Single position winder machine | ||
No. | Items | Description |
1 | Winder way | Central Winder |
2 | Winding diameter | Max: 550mm |
3 | Gaseous distention axis | 1300mm |
4 | Length measuring system | Measuring the length by the coder |
5 | Electric control tank | Relay loop |
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PICTURES
• We design, engineer and manufacture and customized the extrusion line.
• Choosing the right solution: In plastics manufacturing, process is everything. We carefully evaluate each project's requirements, weigh the options and recommend the best solution for the client.
• Training & Development: we offer extensive start-up assistance, comprehensive training. As well as Engineers for training and installation at our client’s factory
• Support: We support the client in all the stages of the project life cycle, as well as the constant spare parts supply in a time efficient manner.
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