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Specifications
Reclaimed rubber machineEnvironment Friendly, no waste liquid, no smell
Full Automatic and Continuous
Qulified rubber
Reclaimed rubber machine /devulcanization machine
Electromagnetic Induction Heating Devulcanizing Plasticization System
---- A new Technology of Reclaimed Rubber Plant
Main Part List:
1. Agitation System
2. Auto Feeding System
3. Main Reactor with electromagnetic induction heating System
4. Water Cooling System
5. Auto Discharging System with twin screw , gear chain transmission device, reducer device, run in two opposite direction
6. Temperature Control System: Temperature control instrument, induction heating board, induction heating coil.
7. Control Board/Temperature controlled/ Inverter
Features and Advantages
1. Environment Friendly, Non-pollution, no waste liquid, no smell at site.
2. Full Automatic and Continuous Production in 24 hours.
3. Easy operation, only need 1 operator per shift
4. Devulcanized rubber powder has good quality
5. Low production cost.
Feasibility Analysis Report
(1) Rubber Powder Price: US$380/Ton, Electricity Price: US$0.13/KWH, Worker salary: US$16/Day.
(2) One production with the capacity of 12-15Ton/day, Electricity consumption 80KWH/Ton. 80X0.13=US$10.4, Workers salary US$3.5/Ton.
(3) Coal target price: US$420-470/Ton. Activation chemicals price: US$2660/Ton.
(4) Consumption for producing 1 Ton Rubber Powder:
1 ton raw rubber powder+0.2ton Coal tar+0.002 ton activation chemicals
To get total weight of 1.2Tons rubber powder.
US$380+US$84+US$5.3+US$10.4+US$3.5=US$483.
483÷1.2 TON= US$403/Ton.
The finish rubber powder specification:
Tensile strength: 11.5PM,
Elongation: 420
Mooney coefficient: 60
(5)To refinery the rubber powder into rubber sheet rolling for 4-5 times, Electricity consumption: US$32/Ton, workers salary: US$8.0/Ton.
So, total cost is US$403+32+8=US$443/Ton, the market price for this kind of rubber sheet is US$ 677/Ton.
The profit is US$234/Ton. Daily profit is: US$234X15=US$3510.
To refinery the rubber powder into rubber sheet rolling for 7-8 times, Electricity consumption: US$64/Ton.
Total cost is US$ 475/Ton, Market price is about US$790/Ton.
The profit is US$315/Ton. Daily profit is: US$315X15=US$4725/day.
To get high quality, tensile strength with 14PM, the cost is about US$ 564/Ton.
Market price is about US$900/Ton.
The profit is US$336/Ton, Daily profit is: US$336x15=US$5054/Day.
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