ISO9001 Quick Lime Rotary Kiln With Competitive Rotary Kiln Price for Sale to India, Africa, Middle East, Latin America Area

Specifications

1.Low heat consumption:20%
2.Stable & Reliable working condition
3.Capacity:2.5-200tph
4.CE,ISO9001:2008
5.Support qty:3

ISO9001 Quick Lime Rotary Kiln With Competitive Rotary Kiln Price for Sale to India, Africa, Middle East, Latin America Area   

 

 

 

1. Introduction of Calcination Rotary Kiln with Competitive Rotary Kiln Price

 

1. Rotary kiln refers to the rotating furance pellets,it belongs to the building equipment.

 

2. According to the difference of the processing material,rotary kiln can be divided into cement kiln,metallurgy&chemical kiln and lime kiln.

Cement kiln is mainly used in the calcination of cement kiln.It has two types of dry cement production and wet cement production.

Metallurgy&chemical kiln is mainly used in metallurgy&chemical industry for lean ore mafnetized roasting in steelworks,chromium and nickel ore oxidizing roasting.

Lime kiln is used for active lime and light burned dolomite roasting in steel works and ferroalloy works.

 

 

3. A typical process of manufacture Portland Cement consists of three stages:

• grinding a mixture of limestone and clay or shale to make a fine "rawmix" (see Rawmill);
• heating the rawmix to sintering temperature (up to 1450 °C) in a cement kiln;
• grinding the resulting clinker to make cement (see Cement mill).

In the second stage, the rawmix is fed into the kiln and gradually heated by contact with the hot gases from combustion of the kiln fuel. Successive chemical reactions take place as the temperature of the rawmix rises:

• 70 to 110 °C - Free water is evaporated.
• 400 to 600 °C - clay-like minerals are decomposed into their constituent oxides; principally SiO₂ and Al₂O₃. Dolomite (CaMg(CO₃)₂) decomposes to calcium carbonate, MgO and CO₂.
• 650 to 900 °C - calcium carbonate reacts with SiO₂ to form belite (Ca₂SiO₄).
• 900 to 1050 °C - the remaining calcium carbonate decomposes to calcium oxide and CO₂.
• 1300 to 1450 °C - partial (20–30%) melting takes place, and belite reacts with calcium oxide to form alite (Ca₃O·SiO₄)

 

 

2.Application Of Calcination Rotary Kiln with Competitive Rotary Kiln Price  

 

YUHONG Cement Calcination Rotary kiln is a pyroprocessing device used to raise materials to a high temperature (calcination) in a continuous process. Materials produced using rotary kilns include:

 

*Cement, *Lime, *Refractories, *Metakaolin, *Titanium dioxide, *Alumina, *Vermiculite, *Iron ore pellets, *Zinc ore pellets.

 

3. Working Principle Of Calcination Rotary Kiln with Competitive Rotary Kiln Price  

 

The Cement Calcination Rotary kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or "firing pipe") which acts like a large bunsen burner. The fuel for this may be gas, oil or pulverized coal.

 

 

 

(1) Principle Of Calcination Rotary Kiln with Competitive Rotary Kiln Price

 

The Cement Calcination Rotary kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or "firing pipe") which acts like a large bunsen burner. The fuel for this may be gas, oil or pulverized coal.

 

(2) Construction Of Calcination Rotary Kiln with Competitive Rotary Kiln Price  

The basic components of a Cement Calcination rotary kiln are the shell, the refractory lining, support tyres and rollers, drive gear and internal heat exchangers.

 

 

 

 Kiln Shell

This is made from rolled mild steel plate, usually between 15 and 30 mm thick, welded to form a cylinder which may be up to 230 m in length and up to 6 m in diameter. This will be usually situated on an east/west axis to prevent eddy currents.

 

Upper limits on diameter are set by the tendency of the shell to deform under its own weight to an oval cross section, with consequent flexure during rotation. Length is not necessarily limited, but it becomes difficult to cope with changes in length on heating and cooling (typically around 0.1 to 0.5% of the length) if the kiln is very long.

  

Refractory Lining

The purpose of the refractory lining is to insulate the steel shell from the high temperatures inside the kiln, and to protect it from the corrosive properties of the process material. It may consist of refractory bricks or cast refractory concrete, or may be absent in zones of the kiln that are below around 250°C. The refractory selected depends upon the temperature inside the kiln and the chemical nature of the material being processed. In some processes, such as cement, the refractory life is prolonged by maintaining a coating of the processed material on the refractory surface. The thickness of the lining is generally in the range 80 to 300 mm. A typical refractory will be capable of maintaining a temperature drop of 1000°C or more between its hot and cold faces. The shell temperature needs to be maintained below around 350°C in order to protect the steel from damage, and continuous infrared scanners are used to give early warning of "hot-spots" indicative of refractory failure.

Tyres and Rollers

Tyres, sometimes called riding rings, usually consist of a single annular steel casting, machined to a smooth cylindrical surface, which attach loosely to the kiln shell through a variety of "chair" arrangements. These require some ingenuity of design, since the tyre must fit the shell snugly, but also allow thermal movement. The tyre rides on pairs of steel rollers, also machined to a smooth cylindrical surface, and set about half a kiln-diameter apart. The rollers must support the kiln, and allow rotation that is as nearly frictionless as possible. A well-engineered kiln, when the power is cut off, will swing pendulum-like many times before coming to rest. The mass of a typical 6 x 60 m kiln, including refractories and feed, is around 1100 tonnes, and would be carried on three tyres and sets of rollers, spaced along the length of the kiln. The longest kilns may have 8 sets of rollers, while very short kilns may have only two. Kilns usually rotate at 0.5 to 2 rpm, but sometimes as fast as 5 rpm. The Kilns of most modern cement plants are running at 4 to 5 rpm. The bearings of the rollers must be capable of withstanding the large static and live loads involved, and must be carefully protected from the heat of the kiln and the ingress of dust. In addition to support rollers, there are usually upper and lower "retaining (or thrust) rollers" bearing against the side of tyres, that prevent the kiln from slipping off the support rollers.

 

Friction between tyre and rollers, causes concave, convex or conical wear on both surfaces of tyre and rollers. This wear deforms the cylindrical shape of these units and causes vibration, shell deformation, more power consumption and if not resurfaced these problems takes the level up to changing the shell and tyre which takes more budget and shut down time.

Drive Gear

The kiln is usually turned by means of a single Girth Gear surrounding a cooler part of the kiln tube, but sometimes it is turned by driven rollers. The gear is connected through a gear train to a variable-speed electric motor. This must have high starting torque in order to start the kiln with a large eccentric load. A 6 x 60 m kiln requires around 800 kW to turn at 3 rpm. The speed of material flow through the kiln is proportional to rotation speed, and so a variable speed drive is needed in order to control this. When driving through rollers, hydraulic drives may be used. These have the advantage of developing extremely high torque. In many processes, it is dangerous to allow a hot kiln to stand still if the drive power fails. Temperature differences between the top and bottom of the kiln may cause the kiln to warp, and refractory is damaged. It is therefore normal to provide an auxiliary drive for use during power cuts. This may be a small electric motor with an independent power supply, or a diesel engine. This turns the kiln very slowly, but enough to prevent damage.

Internal heat exchangers

Heat exchange in a rotary kiln may be by conduction, convection and radiation, in descending order of efficiency. In low-temperature processes, and in the cooler parts of long kilns lacking preheaters, the kiln is often furnished with internal heat exchangers to encourage heat exchange between the gas and the feed. These may consist of scoops or "lifters" that cascade the feed through the gas stream, or may be metallic inserts that heat up in the upper part of the kiln, and impart the heat to the feed as they dip below the feed surface as the kiln rotates. The latter are favoured where lifters would cause excessive dust pick-up. The most common heat exchanger consists of chains hanging in curtains across the gas stream.

 

 

4. Technical Specification Of Calcination Rotary Kiln

 

Specification	Capacity(t/d)	Incline of body(°)	Speed(r/min)	Main motor(kw)	Remarks
Φ2.5*60	168	3.5	0.516-1.549	75	Alumyte-alumina forge kiln
Φ3*48	700	3.5	0.726-3.63	110	Kiln with 5-stage cyclone precalciner
Φ3*60		3.5	0.492-1.476	75	Alumyte-alumina forge kiln
Φ3*100.94	450	4	0.3-1.503	90	Multiple-drum cooling
Φ3.2*46	1000	3.5	0.36-3.57	160	kiln with preheater precalcine
Φ3.2*52	1200	3.5	0.343-0.34	125	kiln with preheater
Φ3.3*50	1300	3.5	0.676-3.38	160	kiln with plateau suspension preheater
Φ3.3*52	1300	3.5	0.266-2.66	125	kiln with preheater precalcine
Φ3.5*54	1500	3.5	0.55-3.4	220	kiln with preheater precalcine
Φ3.6*70	1800	3.5	0.25-1.25	125	Generating kiln for using ofterheat
Φ4*60	2500	3.5	0.396-3.96	315	kiln with preheater precalcine
Φ4.15*58		5	0.35-0.7	110	Zinc leaching(calcine rotary kiln)
Φ4.2*60	3000	4	0.4-3.98	375
Φ4.3*60	3500	3.5	0.396-3.96	375	kiln with preheater precalcine
Φ4.5*66	4000	3.5	0.41-4.1	560	kiln with preheater precalcine
Φ4.8*74	5000	4	0.396-3.96	630	kiln with preheater precalcine
Φ5.0*74	6000	4	0.35-4	710	kiln with preheater precalcine
Φ5.6*87	8000	4	Max4.23	800	kiln with preheater precalcine
Φ6.0*95	10000	4	Max5	950*2	kiln with preheater precalcine

  

 

5. Features Of Calcination Rotary Kiln

• High productivity 2.5-200tph;
• Low heat consumption 20%
• Excellent clinker quality and stable operation
• High economic efficiency
• Support quantity: 3
• Obliquity: 3--3.5-4
• Power: 30-420kw
• Weight: 53-598.5tons

 

 

Quick Lime Calcination Rotary Kiln With Competitive Rotary Kiln Price for Sale to India, Africa,Latin America Area  

 

Know more information about the cement plant or quick lime production line rotary kiln, pls contact with us via the ways below:

 

Attn: Molly

 

Tel: 0086-371-86688306

 

Fax: 0086-371-86688303

 

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