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Environmental Friendly Vacuum Distillation Furnace for Zinc

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Environmental Friendly Vacuum Distillation Furnace for Zinc photo-1
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US$ 1 - 10,000,000 MOQ: 1 Set
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Type:
Other
Usage:
Other
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Unionsum International Industrial Co., Ltd.
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Payment Methods:
Port of Shipment:
China main ports
Delivery Detail:
Delivery time depends on order quantity.

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Condition New
Type Other
Usage Other
Place of Origin Hunan, China
Brand Name Unionsum
Model Number Customized
Voltage Onsite Condition
Power(W) Adjustable
Dimension(L*W*H) Depands
Weight 2T-35T
Certification ISO9001
Warranty 2 Years
After-sales Service Provided Engineers available to service machinery overseas
Customized services

Customized vacuum distillation test before order

Korean customer                                                                                Indian customer


Russian customer                                                                               Bulgaria cusomter


Unionsum Experts at oversea site


Equipment Test at factory before delivery

Overview

Vacuum distillation Metallurgy Solution

Vacuum distillation furnace is a newly developed distillation furnace by Unionsum. Now it is widely used by customer to recover Sn, Sb, Bi, Ag, and Cd from silver foam, hot galvanizing Zn residue, Sn Sb Ag drosses of refining process, slag, Lead eletro-refining anode slime, Copper eletro-refining anode slime and so on. Its main power is that it can separate Sn, Zn, Ag, Pb and Sb from each other when they are in the alloy. 

Brief process description

Decrease boiling point of metals in alloy under vacuum
Distil & purify each low boiling point(≤2000°C) metal from alloy
Leave & purify high boiling point metals
Produce liquid metal or nanoscale powder by control of the condensation speed

Advantages

Low energy consumption, 600~800kwh/MT raw materials
High purity of metal product, ≥99.95%, Automatically operation
Produce liquid metal and solid metal powder
No off-gas, environmental friendly, hygiene working
Low infrastructure cost, less construction area
Large capacity, single furnace 10t/d, continuous or batch shift

Principle

Each metal has its own vapor pressure, so vacuum distillation technology depends on the different metal with different vapor pressure to separate metal from alloy. Function of pure metal vapor pressure and temperature is as follows:

Metals Pressure VS Boiling Temperature

According to above function, we generate the following vapor pressure and temperature curve that indicates which metals can be separated or not by vacuum distillation.

Application

Lead Pb

Process
Raw material
Product
Vacuum distillation process
Pb/Cu floating slag from Cu
removal process for Pb (95~98%) fire-refining
Pb, Copper matter (Pb≤2%)
Vacuum distillation process
Cu or Pb anode slime with
precious metal (Au/Ag)
Pb/Sb/Bi,
Ag/Au
Vacuum distillation process
Pb secondary material
Pb/Sb/BiSn/Cu,
Ag/Au


Zinc Zn

Process
Raw material
Product
Continuous vacuum distillation process
Zn ingot 98%
high pure Zn ingot 99.99%
Vacuum distillation process
Zn 90%~99%
fine Zn powder (99.99%, 2~15μm)
Vacuum distillation process
hard Zinc 99.5%
pure Fe and Pb, Ag/Ge/Im rich slag
Vacuum distillation process
hot galvanizing Zn residue
(Zn/Fe/Al alloy)
Zn ingot/powder (99.99%), Al
Vacuum distillation process
Bi-Ag-Zn slag, Pb-Ag-Zn slag
(silver foam, silver zinc crust)
Ag separated from Bi-Zn or Pb-Zn


Cadmium Cd

Process
Raw material
Product
Reduction smelting process
Cd low temperature molten salts (Cd or its oxides powder from Zn electro-winning)
Cd ingot (98%)
Continuous vacuum distillation process
Cd ingot (98%)
Cd ingot (99.998%)
Batch vacuum distillation process
Cd distillation slag
Cd, Tl, Im, Pb, Cu
Comprehensive process
Cd-Ni batteries
stainless steel and Cd ingot
(99.998%)


Others
Vacuum distillation process
WEEE
Pb/Sb/BiSn/Cu/Se,
Ag/Au/Pt/Pd
Vacuum distillation process
Sulphuric acid sludge from acid generation plant of ZnS calcining
Hg(99.99%),
Se(99.99%)
Vacuum distillation process
Se (95~98%)
Se ingot/powder (99.99%)
Vacuum distillation process
Sulphide ore or slag
Pure sulphure
Vacuum distillation process
GaAs
High pure Ga,
High pure As
Vacuum distillation process
Im ingot (98%) with Zn/Cd
Pure Im(Zn/Cd≤0.0010%)
Continuous vacuum distillation process
Crude Mg
high pure Mg ingot (99.99%)
Process

Process for Pb-Sn-Sb recovery


Continuous Vacuum Distillation (CVD)


Batch Vacuum Distillation (BVD)


3 sets of vacuum distillation units for Bulgaria customer

Reference list
No.
Project type
Equipment
Customer
Year
1
Cadmium project
3 sets (9 furnaces)
Henan Yuguang Zinc industry Co., Ltd.
2012
2
Cadmium project
1 sets (4 furnaces)
Shandong Fangyuan Nonferrous Metals Group
2012
3
Cadmium project
2 sets (5 furnaces)
Huludao Zinc industry Co., Ltd
2012
4
Cadmium project
1 sets (4 furnaces)
Yunan Mengzi Mining Co., Ltd
2013
5
Cadmium project
1 sets (4 furnaces)
Chifeng Hongye Zinc Smelting Co., Ltd.
2013
6
Cadmium project
1 sets (4 furnaces)
Nanfang Nangfang Nonferrous metal Co., Ltd.
2014
7
Zinc powder project
2 sets (2 furnaces)
Yunnan Yuntong Zinc Co., Ltd.
2013
8
Hard Zinc
distillation project
4 sets (4 furnaces)
Maguan Yuntong Zinc Co., Ltd.
2012
9
Hard Zinc
distillation project
3 sets (3 furnaces)
Baiyin Nonferrous Group Northwest No.3 Smelter
2015
10
Se & Hg
distillation project
1 sets (2 furnaces)
NFC Chifeng Zinc Industry Co., Ltd
2013
11
Sulphur
distillation project
1 set (3sets)
Zhuzhou Smelter Group Company Ltd.
2013
12
7500tpa Pb-Sb-Sn
3 sets (3 CVD)
Bulgaria ( foreign customer names cannot disclose due to confidentiality)
2015
13
350tpa Ag foam
1set horizontal type
Russia
2015
14
5000tpa Pb-Sb-Sn
2 sets (2 CVD)
Korea
2016


Main equipment


Installation site

Our company

Unionsum, a subsidiary of CRIMM, provides sustainable system solution for mining and metallurgy industry, including engineering, procurement and construction, and offers a widerange of scientific research and consulting services.



Why choose Unionsum
History from 1953
Most authoritative and comprehensive organization in China mining and metallurgy industry
2 academicians of China Engineering Academy, 108 professors and 500 senior engineers
50 Laboratories and Pilot Plants (2 state key Labs)
Decades experiences in research and engineering service


Qualifications

Clients Visiting

Global Market

       Vacuum distillation project at Bulgaria                                        Rotary furnace at Thailand

Contact information
Skype: leodenggao
M.P: 86-18507315516
Web: https://img13.fr-trading.com
Add: Room 301-, Yubang Internation Plaza, No.222, Xinyao Road (S),
Tianxin District,Changsha, Hunan, China

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Unionsum International Industrial Co., Ltd.
Business Type
Trading Company
Year Established
2010
Factory Size
Below 1,000 square meters
Total Employees
11 - 50 People
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