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Help CenterHorizontal Continuous Casting Induction Metal Melting Electrical Furnace for Bronze Brass Copper
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1-2 Brief Introduction of Plant
Wuxi Xishan Electric Furnace Plant is located in Bashi, Xibei Township, Wuxi City, Jiangsu Province, China. It was founded in 1982 . Engaged in the research and innovation of electric furnaces ever since its foundation, it has procured a profound knowledge for the design and manufacture of electric furnaces. With 30 years of practical experience amassed and the assimilation of advance technologies of foreign countries in the furnace making, it has never stopped its efforts in its innovative work for perfection. Therefore it is widely acknowledged by the profession and praised for its good reputation.
It mainly serves non-ferrous fabrication industry with its products including mains frequency induction melting furnaces both with and without cores, medium frequency induction melting furnaces, vacuum induction melting furnaces, and related equipment including horizontal continuous casting units for tubes, bars, strips of copper and its alloys, semi-continuous vertical casting units, upward drawing units for rods of oxygen free copper, bell type annealing furnaces, pot type and chamber type annealing furnaces,stretch levelers for finished strips and heating furnaces for copper bars.
horizontal continuous casting Induction Metal Melting electrical Furnace for bronze brass copper
Outside diameter: |
φ55-φ150mm |
Wall thickness: |
25mm |
Tube length: |
5-25m |
Number of strands: |
1-3 |
Materials: |
T2, DHP |
Production capacity: |
Up to 20,000t/a |
Operators needed: |
1~2 per shift |
A typical horizontal continuous casting unit for copper tubes consists of a mains frequency cored melting-holding combined furnace with metal flowing under surface, a crystallizer, a cooling water distribution system, a servo control withdrawal system, an in-line synchronous saw, a saw for mold changing, a hydraulic system and an electric control system, etc.
A typical mains frequency furnace adopts a new combination structure of melting-casting with metal flowing under surface. The inductor adopts a vertical structure with silicon sheets imported. As the molten metal flows from the melting furnace to the holding furnace under the surface, the heat emission (that would be otherwise caused) is avoided so as to reduce the energy consumption. Meantime, the metal loss is also reduced. As the exposure of the molten metal to the air is substantially reduced, the product quality can be stabilized and enhanced. The parameters of the melting-holding furnace like voltage, amperage, effective power and compensation factor are indicated with signals. The metal temperature in the furnace is continuously measured and displayed. Also indicated are the temperatures and pressures for the water for cooling the inductor coils, wrapping sleeves and cables with necessary optic and acoustic alarms equipped.
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