Horizontal Continuous Casting Induction Electrical Furnace for Brass Copper Alloy Bronze
1-2 Brief Introduction of Plant
Wuxi Xishan Electric Furnace Plant is located in Bashi, Xibei Township, Wuxi City, Jiangsu Province, China. It was founded in 1982 . Engaged in the research and innovation of electric furnaces ever since its foundation, it has procured a profound knowledge for the design and manufacture of electric furnaces. With 30 years of practical experience amassed and the assimilation of advance technologies of foreign countries in the furnace making, it has never stopped its efforts in its innovative work for perfection. Therefore it is widely acknowledged by the profession and praised for its good reputation.
It mainly serves non-ferrous fabrication industry with its products including mains frequency induction melting furnaces both with and without cores, medium frequency induction melting furnaces, vacuum induction melting furnaces, and related equipment including horizontal continuous casting units for tubes, bars, strips of copper and its alloys, semi-continuous vertical casting units, upward drawing units for rods of oxygen free copper, bell type annealing furnaces, pot type and chamber type annealing furnaces,stretch levelers for finished strips and heating furnaces for copper bars.

Continuous casting plant for rods
Billet diameter: |
φ10-φ300mm |
Billet length: |
From1000mm |
Number of strands: |
1-4 |
Materials: |
Copper alloys,copper-nickel,dhp copper,etc |
Production capacity: |
Up to 20,000t/a |
Operators needed: |
1~2 per shift |
A typical horizontal continuous casting unit for copper rod consists of a combined melting-holding furnace with metal flowing under the surface (or separate melting and holding furnaces), a crystallizer, a cooling water system, a servo control withdrawal mechanism, an in-line synchronous saw, a saw for changing molds, a hydraulic furnace tilting system and an electric control system, etc
The melting furnace and holding furnace can either be combined into one unit or separate from each other, depending on the material to be produced. When combined, the furnaces will use jet flow type inductors. In order to control the composition of the melt, a graphite plug and a channel made of silicon carbide will be installed between the two furnace chambers to prevent the melt from losing heat and absorbing the air. By doing so, the product quality will be stabilized and enhanced and the metal loss and energy consumption will be reduced.
Separate furnaces. Between the melting furnace and holding furnace there is a launder, through which the molten metal flows from the melting furnace into the holding furnace.
We supply launders and nozzles for casting.


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