New Concept Kiln

Specifications

Creative New Kiln replacing tunnel kiln
Great Energy Saving
Highest Return
Upgrading your existing kiln

Creative Energy Saving Kiln Replacing Tunnel Kiln

 

Latest Prefabricated Kiln Technology:

 

• Quick and easy installation on flat concrete floor;
• Compact design;
• Sintering quality of the products is better: the solid phase reation sintering is improved, more mullite phase is generated and the color of product is uniformity;  
• Lowest fuel consumption: not more than 700 Kcal/Kg-Brick (as 20T/d);
• Less power consumption: 5~9 KWH (as 20T/d);
• Less floor area, less investment both in equipment and civil works;
• Lower fault rate of kiln and almost zero maintenance cost;
• Less operators: 2 workers (as 20T/day, including setting on the kiln car, kiln monitoring & unloading from the kiln car) per shift, 2 shifts per day;
•  Easy to adjust the firing temperature to fire different grade refractory;
• Short construction period (as for 20T/d, 30days including erection, commissioning and start-up);
• Multi application: high alumina brick, high alumina clinker, synthetic mullite, homogenized material (synthetic mullite, synthetic corundum), and so on;
• It can works continuously like tunnel kiln and/or batch like shuttle kiln.

 

The main parameters of new concept kiln with daily output of 20T to be executed in 2009 are given as below for reference only:  

• The designed sintering temperature: 1,600°C;
• The designed limiting temperature: 1,730°C;
• Output: 20-20.8T/day;
• Total length: 32m (net width: 1.8m);
• Product: High alumina brick (the content of Al₂O₃ is about 75%);
• Fuel: Natural gas
• Fuel consumption: 1,560 Nm^³/day (calorie value: about 8,700Kcal/Nm^³) , which is equivalent to 679Kcal/kg-brick at sintering temperature between 1,500~1,530°C
• Power consumption: 5~9 KWH