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Specifications
1.sand fly ash2.German Ytong Hess Technology
3.Siemens ABB motor Japan Mitsubish PLC
4.ISO,CE,SGS
lightweight autoclaved concrete blocks machine
1. Company introduction and advantage:
(1) Our company is famous and Specializing in producing AAC block machinery about 10 years,we have 14 sets AAC plant in Indonesia,14 sets in India.5 sets in Vietnam,2 sets in Burma,so we have much experience to set up AAC production line in worldwide.we also have office in india and indonesia,Vietnam to supply the after service and spare parts.
(2) We are the top leader in China on manufacturing the Autoclaved Aerated Concrete Line (AAC) with 65% market share. we have set up about 200 AAC block production line in China domestc market.
(3) Cooperate with German AAC concept GmbH technology company to improve our aac block production line.
(4) we have our company own AAC production line,so clients can send their engineer or technical worker to be trained in our aac plant workshop.
We can supply our customer for designning, production, installation, commissioning, training and good after-sale service.
2. AAC block production line materials:
The main materials are sand/ fly ash,cement,gypsum,lime,aluminum powder
(1) fly ash style aerated block raw material proportion
name |
unit |
ratio |
flyash |
% |
65-70 |
cement |
% |
6-15 |
lime |
% |
18-25 |
gypsum |
% |
3-5 |
Aluminum powder paste(600kg/m3) |
1/10000 |
8 |
Water & material rate |
0.60-0.65 |
|
Casting system |
OC |
36-40 |
Aluminum mixing time |
S |
30-40 |
(2) Sand style aerated block raw material proportion
Name |
Unit |
ratio |
Sand |
% |
55-65 |
Cement |
% |
10-20 |
Lime |
% |
20-30 |
Gypsum |
% |
2-3 |
Aluminum powder paste(600kg/m3) |
1/10000 |
8 |
Water & material rate |
0.65-0.75 |
|
Casting system |
OC |
35-38 |
Aluminum mixing time |
S |
30-40 |
3. aac block production line production process:
1) First, the Fly Ash is mixed with water, and made Slurry in a slurry mixture.
If Sand is used as a base material, we need a ball mill to grind the sand to fine power. The slurry making process is same sand.
sand or fly ash hopper
sand ball mill
2) After Slurry is made, the slurry is stored in slurry storage tank, where the slurry is constantly agitated. Care is taken to run the slurry storage tank all the time, so that is never settles down the particles.
3)Then a weigh batcher weighs the Slurry, lime, OPC, Gypsum and aluminum power in preset quantities, and mixes thoroughly. The mixture also pours the mix into the Mould carried n the mould cart. The full pouring of the mixture is just enough to fill around 50% of the mould.
4)Then the mould is kept in a warm chamber for 2 hours, so that the aeration and the light initial setting takes place.
5) Next process is de-molding process of the big block, in which a sophisticated overhead hoist takes the mould, demoulds the block.
6) Next process is the level wire cutting of the Block, while the block passes on the cutting trolley through the series of wires. This process follows a vertical wire cutting where as the block remains stationary, and the cutter cuts the block vertically.
7)The final cut blocks are Steam cured in autoclaves for 8 hours at 12 KG/Sq cm pressure, and 200D C
8)The product is ready on the same date to go into the market.
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