Home > Products > Loader, Forklift, Crane > cellular light concrete machine
cellular light concrete machine
- 50 Set / Sets per Month
- qingdao
- T/T
Product Details
Condition: | New | Type: | Other, aac production line | Brick Raw Material: | Concrete |
Processing: | Brick Production Line | Method: | Autoclaved Aerated Concrete | Automatic: | Yes |
Capacity: | 50000/100000/150000/200000/250000/300000CM/year | Place of Origin: | Shandong, China | Brand Name: | dongyue |
Model Number: | aac production line | Voltage: | clients industrial voltage | Power: | NA |
Dimension(L*W*H): | NA | Certification: | ISO,CE,SGS | Warranty: | ONE YEAR |
After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Specifications
AAC Block Making Plant1.Germany Technology Japan system
2.sand or fly ash
3.Siemens,ABB motors
4.ISO,CE,SGS
AAC Block Making Plant
1.Dongyue Machinery Group is a company specialized in producing AAC BLOCK MACHINE,AAC PANEL MAKING MACHINE,The capacity is between 50000m3 to 300000m3 per year.
With technology cooperation with Germany company AAC CONCEPT,Our aac block machine inherits germany technology.So far we have 15 line of AAC block machine in Indonesia,14 lines in india,5 lines in Vietnam,2 lines in Buma,2 lines in Mongolia ,1 line in Kazakhstan ,1 one in Bulgaria
2.What is AAC?
AAC is a kind of light cellular silicate products. Main material based on Silicon materials ( sand, fly ash,gangue contains silicon)and Calcium(cement and lime),mix with foaming agent (Aluminium powder), after batching, mixing, pouring,pre-curing,cutting,stream(autocaled),and other process ,finally, get this light weight concrete products..
3.AAC autoclave machine raw material introduction
Fly-Ash: It is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Sand: Except fly ash,Sand can be the main material too.The requests is that the Silica content is above 69% .
Lime: Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we can aim to buy the active lime directly. In phase -2 we can think of having backward integration and making a lime powering unit at site to have a more competitive advantage, We can also think of a lime burning klin inside the factory premises. The project financials however have not considered the costs of powering unit, and the lime kiln in this project. Different qualities of lime are available, and depending on the raw materials, the mix design can be chosen to get the optimal quality of production.
OPC cement. This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it’s easy availability locally through nationwide Retail Network of Cement Companies.
Gypsum: This too is an industrial waste. This is available as an industrial byproduct of Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks.
Aluminum Power. Finely ground Aluminum power is used in very limited quantity ( less than 0.5%), so that it reacts with active lime, and silica in base material to make the aeration,
Name | Unite | fly ash AAC |
Fly ash | % | 65-70 |
Cement | % | 6-15 |
Lime | % | 18-25 |
Gypsum | % | 3-5 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | 0.6.-0.65 | |
Casting system | °C | 36-40 |
Aluminum mixing time | S | 30-40 |
cement lime sand style aerated block raw material proportion
Name | Unit | sand AAC |
Sand | % | 55-65 |
Cement | % | 10-20 |
Lime | % | 20-30 |
Gypsum | % | 2-3 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | 0.65-0.75 | |
Casting system | °C | 35-38 |
Aluminum mixing time | S | 30-40 |
4.AAC autoclave machine process
The Process of manufacture is simple t follow, and complex to implement.
First, the Fly Ash is mixed with water, and made Slurry in a slurry mixture. If Sand is used as a base material, we need a ball mill to grind the sand to fine power. The slurry making process is same sand.
After Slurry is made, the slurry is stored in slurry storage tank, where the slurry is constantly agitated. Care is taken to run the slurry storage tank all the time, so that is never settles down the particles.
Then a weigh batcher weighs the Slurry, lime, OPC, Gypsum and aluminum power in preset quantities, and mixes thoroughly. The mixture also pours the mix into the Mould carried n the mould cart. The full pouring of the mixture is just enough to fill around 50% of the mould.
Then the mould is kept in a warm chamber for 2 hours, so that the aeration and the light initial setting takes place. Next process is de-molding process of the big block, in which a sophisticated overhead hoist takes the mould, demoulds the block.
Next process is the level wire cutting of the Block, while the block passes on the cutting trolley through the series of wires. This process follows a vertical wire cutting where as the block remains stationary, and the cutter cuts the block vertically.
The final cut blocks are Steam cured in autoclaves for 8 hours at 12 KG/Sq cm pressure, and 200D C
4.AAC autoclave machine prepartion work
1. Land of 4 Acres is Required
2. Workshop area –approximately 30000 Sq Mt or 30000 sft
3. Total Plant area( construction area ) = 4500 Sq Mt or 45000 sft
4. Power connection needed – 500 KVA
5. Ideal manpower requirement is 40 nos. (Skilled – 10, semi skilled-10 and unskilled 20)
6. Skill division 40 workers = Main plant 2 nos of 10 hour shifts 15 people each + Boiler & Autoclave section 3 people in 3 shifts of 8 hours
7. Water requirement approximately 225 Tons per Day.
8. Fly Ash requirement approximately 225 Tons per day
5.AAC blocks construction application :
Why Choose us?
Welcome you inquiry!
Contact Us
- Dongyue Machinery Group Co., Ltd.
- Contact namejinghui sun
- Phone86-539-8036228
- Addresszhuanbu industry Area, linyi city, Shandong province, China Linyi,Shandong
- High Capacity Clay Brick Making Machines With 20stripe/M 18.8kw Power CE / ISO Certificate
- High Speed Clay Brick Cutting Making Machine 12000kg With 36000pcs/Hr Capacity
- 18KW Clay Brick Hydraulic Multi Bucket Excavator For Clay Mining
- JKY50 Vacuum Extruder Clay Brick Double Stage 90KW Clay Brick Extruder Machine
- 18Kw Wire Cutting Brick Making Machine CE ISO Clay Brick Cutter
- 0.6MPa Clay Brick Making Machines 18.8Kw Hollow Block Cutting Machine
- Clay Bricks Multi Bucket Excavator Red Brick Machine Movable Base And Digging Arm
- Hydraulic Multi Bucket Excavator Clay Brick Making Machines Green Orange
- Red Clay Brick Multi Bucket Excavator Clay Bricks Manufacturing Machine
- Servo Wire Cut Brick Machine Clay Brick Making Machines 30000 Bricks/Hr
- 40kw Power Automatic Destacking And Packaging Machine For Brick Production Line
- Brick Production Line Double Stage Vacuum Extruder For Efficient Mud Column Extrusion
- 20000 - 30000B/Hr Automatic Clay Brick Making Machine For Tunnel Kiln Shale Material
- 2 Stage Vacuum Extruder Clay Brick Extruder Machine JKY60 For Zigzag Kiln
- Hoffman Kiln Clay Brick Extruder Machine JKY60 160Kw+315Kw
- Double Stage Vacuum Extruder Clay Brick JKY75 Automatic Brick Making Machine
- JKY55 High-Performance Double Stage Vacuum Extruder Clay Brick Making Machines for Industrial Use
- Fully Automatic SGC800×600 Toothed Roller Crusher For Clay Brick Making
- DW45 Hydraulic Multi Bucket Excavator Clay Brick Machine Fully Automatic
- Double Automatic Cutting Machine
- Vacuum Extruder(JKY)
- Hot Sale JianFeng Fully-automatic Multi-functional Solid Brick Machine JF-QT10-15
- Middle Type Fully-automatic Multi-functional Interlock Brick Machine JF-QT10-15
- Middle Type Fully-automatic Curbstone Brick Machine JF-QT6-15
Popular Searches
Recommended Products
- Saudi Arabia sperm container KGSQ liquid nitrogen biological container
- the Philippines sperm storage KGSQ dry nitrogen tank
- Pakistan liquid nitrogen sperm storage tank price KGSQ dewars nitrogen
- Henning Saint Chickpeas Sorting Machine
- mongolia horse sperm container KGSQ dewars liquid nitrogen
- Indonesia sperm preservation KGSQ dewar liquid nitrogen container
- YZH 360° Rotation Rock Breaker Boom System
- Omax Maxiem Pump Minor Maint 302700 Retainer Man 301873 301353 Ring Seal 303274 Major Maintenance Kit
- Dual Port Swivels Seal Replacement Kit 308616 Package for Omax 308620-1 2 3
- 60KPSI SL-IV SL-V WK000216 05007786 Bushing Retainer Flange for KMT Water Jet Cutting
- Waterjet Spare Parts 90K WK000190 189 20468617 20475871 Pneumatic Dump Valve
- 1-14493 UHP 90 degree 1/4 in. 94k Waterjet Repair Kit 015093-1 Swivel Rebuild Kit for Water Jet Cutt
Find Similar Products By Category
- Machinery > Building Material Machinery > Brick Making Machinery
- Buy on GoldSupplier.com
- How to Buy
- Browse by Catagories
- Browse by Hot Regoins
- Private Sourcing Events
- Sell on GoldSupplier.com
- How to Sell
- Post Products
- Manage Products
- Manage Groups
- About
- About Us
- Link to Us
- Contact Us
- Sitemap
- Please Enter your Email Address
- Please enter the content for your inquiry.
We will find the most reliable suppliers for you according to your description.
Send Now-
jinghui sun
Welcome to my shop! Glad to serve you!Please send your question!
Your message has exceeded the limit.
Your message has exceeded the limit.
-
-
Your inquiry content must be between 20 to 5000 characters.Send Now.
-
Please input the mailbox.
-