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OEM Custom Metal Injection Molding Process Medical Spare Parts
- 100000 Piece / Pieces per Month
- Ningbo Or Shanghai
- T/T L/C D/P D/A Credit Card PayPal
- Medical Equipment Spare Part For MIM Products
- Medical Parts Injection Mould For MIM
- MIM Disposable Medical Instruments Parts
- Stainless Steel Medical Spare Part For Metal Injection Molding MIM Parts
- Medical Device Part By OEM Custom Metal Injection Molding Technology
- Medical Part For The Best MIM Technology
Product Details
CNC Machining or Not: | CNC Machining | Type: | Other Machining Services | Material Capabilities: | Hardened Metals, Stainless Steel, Steel Alloys |
Micro Machining or Not: | Micro Machining | Place of Origin: | Zhejiang, China | Model Number: | 305 Medical Spare Parts |
Brand Name: | OEM Medical Spare Parts |
Packaging Details
Standard sea or air packing for medical spare parts,such as carton,wooden box, Retail packing available. We can custom anything about PIM with your company logo as your request.
Product Description
OEM Custom Metal Injection Molding Process Medical Spare Parts
1. We specialized in the PIM technology of research and development, production and service,
which include Medical Spare Parts and so on.
2. Process:powder metallurgy / metal injection molding
3. High precision,100% quality with competitive price.
4. We can make the products according to customers' drawings or requirement (OEM).
5. Short delivery time.
Customer Show ( Customer Approval Show Only )
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Note: Sofine PIM is not authorized to use their names, these names are just to shows our skill level and products standards.
Quality Assurance
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- Obtained ISO9001: 2000 version quality system certification in August 2007.
- Obtained ISO9001: 2008 version quality system certification in October 2010.
- Obtained QC080000:2005 version certification in October 2010.
- Obtained certifications of TS16949 in April 2013.
- All products have SGS or CTI report, conform to Environmental request of RoHS. Material has test report of REACH.
Based on the whole life cycle product and project management, Sofine provides "one-stop" end to solution from design conception to perfect fulfillment. this practice makes the cost effective, best quality and delivery value added to our customer.
Sofine have professional PIM team over 10% of total employees, many of them have more than 15 yesrs experences in PIM field. We can provide world class design and engineering practice to customer by ways of tooling design, prototyping, and advanced technology R&D lab transferring.
Post Process
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Cosmetic Base Post Process information are Subject to Material & Requirements | ||
CNC Post Process | Some complex shape product need CNC/ Machining during the post process,this could be addition but it is not important that every part must need it. This depend on part's requirements. | |
PVD | Possible to get the different PVD color such as White,Black,Golden,Brown,Green,Blue ect…… | |
Surface Finish | MIM product are good to get the required surface finish such as hair line surface finish,brush finish,sand blast mirror surface finish ect | |
Plating | MIM material can be readily plated or surface treated with standard process used on wrought material with no need for special surface preparation.Examples of some plating and surface treatments offered are: electrolysis nickel,chrome,zinc,chromatic,nickel teflon,black oxide and passivisation. |
Overview
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- Professional PIM turnkey solution provider since 2004
- 15+ patents of invention in binders and process design
- 700+ employees, 10%+ from engineering and R&D
- Over 250 Tons annual power consumed capability
- 35,000 square meters of facility
Technology Strength
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Feature | Best Possible ± | Nominal or Typical ± |
Absolute dimension | 0.025mm(0.001 inch) | 0.05mm(0.002 inch) |
Angle | 0.05° | 2° |
Density | 0.20% | 1% |
Dimension | 0.05% | 0.30% |
Fatness | 0.10% | 0.20% |
Hole diameter | 0.04% | 0.10% |
Hole location | 0.10% | 0.30% |
Parallelism | 0.20% | 0.30% |
Perpendicularity | 0.1% or 0.1° | 0.2% or 0.3° |
Mundness | 0.30% | 0.30% |
Surface roughness | 0.2μm(8 μ inch) | 0.8μm(32 μ inch) |
Weight | 0.10% | 0.40% |
Comer radius | 0.5mm(0.02 inch) | 0.3mm(0.012 inch) |
Business Distribution
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Process Description
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Metal powder of fine partical size is mixed with thermoplastic polymer to form a mixture of ingredients konwn as feedstock. The feedstock made into pellets and fed into the moulding machine. | ||
The feedstock is heated to melt the plastic and molded to the desired shape. The moulded parts is known as green part. | ||
The binder is removed thermally by heating to around 400 degree centigrade from the green part,by a debinding process. The debound parts called as brown parts and is brittle and porous. | ||
The brown parts is heated to more than 1200 degree centigrade,in the finale sintering process allowing the part into a dense solid with the elimination of pores. The sintered density is wimilar to a casting at about 98% of theoretical. |
Product Management
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ESI ( Earlier Supplier Involve )
- Conception modeling and optimize
- design for manufacturing assessment
- Cost-effective modeling
Tooling Design & Fast Prototyping
- Tooling design and fabrication
- Fast prototyping
- Failure mode effective analysis
- Sample qualification by 3rd party testing
Net-shape
- NPI management
- Process fine-tune
- Self-motivated cost down plan
- Capacity and delivery balancing
Secondary Operations
- Maching,laser welding
- Surface finish
- Heat treat
- Final assembly if necessary
Surface finish:electroplate, PVD, sandblasting, painting, polishing and laser engraving etc.
Design Guideline
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Fast assessment of a part suitable for metal or ceramic injection molding based on:
- Cost-effective
Normally yearly demand over 20k and typical weight from 0.02-50g will be highly cost reduction when tooling cost and raw material cost been considered.
- Geometry complex
PIM technology is specially profit for component has holes,slots,ribs,protrusions,and multiple features.The typical max outlet is range from 25mm to 35mm,wall thicjness 0.08 to 10mm.
Several aspects of the PIM component design improve the ease of manufacturing,and there are a number of design features that should be avoided. These are categorized as follows:
Allowed design features
- Axisymmetric,nonsymmetrical,prismatic,square,and freeform features
- Cantilever and nonsymmetrical shapes
- Stiffening ribs and locator features for assembly
- Protrusions,bosses,and studs
- Most hole shapes are allowed, including blind and through holes
- Holes at angles to one another
- Undercuts, grooves,slots,depressions
- External teeth,external or internal threads
- Knurled and waffle surfaces
- Part number or identification logo created by the mould
Features to avoid
- Inside closed cavities
- Undercuts on internal bores
- Very shape corners or design-desired radius greater than 0.05mm
- Long pieces without a draft or taper to allow ejection
Packaging:
Standard sea or air packing for powder metallurgy products,such as carton,wooden box, Retail packing available. We can custom anything about PIM with your company logo as your request.
Shipping:
Sea,Air,TNT,UPS,EMS,DHL,FEDEX
Q: What is MIM technology ?
A: MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.
If you want to know more about PIM, please click here what's PIM.
Company Profile
Sofine Gian PIM Tech (Sofine Tech) is an excellent designer, manufacturer and marketer of innovative Metal Injection Molding(MIM),Titanium alloy Injection Molding and Ceramics Injection Molding(CIM) for the worldwide market.
We specialized in the research and development of powder injection molding products, providing large quantities of various ferrous-based and stainless steel structural parts, functional components and appearance components with high precision, complex shape, good mechanical properties and delicate appearance to meet various customers' needs. Following a growing demand for the incorporation of component in technology, Sofine Tech has entered the arena of planning and producing and solutions for all types of industry. Our best engineers will solve specific problem.
Sofine Tech maintains a process-oriented, integrated management system that complies with the following standards and regulations with regard to quality, the environment and health and safety: ISO9001, QC080000, ISO14001 etc. Sofine Tech is striving toward excellence and continuously improve product quality, response speed, customer service and our competitiveness in the market.
Our main products are:
Powder metallurgy (PM),Powder injection molding (PIM), Metal injection molding (MIM), Titanium alloy Injection Molding ,Ceramic injection molding (CIM) design and development, made from the stainless steel, tungsten, Iron-base alloy, tool steel, hard metal alloy.
We maintains a process-oriented, integrated management system that complies with the following standards and regulations with regard to quality, the environment and health and safety, all employees are required to adopt and implement the corporate objectives for quality, environmental protection and health and safety in their own personal field of work.
Quality: ISO9001, QC080000
Environment: ISO14001
Health and Safety: GB/T28001
Other quality management
SPC dada statistics, Advanced inspection equipments, Staff education, APQP FMEA , PPAP , SPC , MSA , 6 sigma , MIL-STD M105E Standard Ac=0 Sampling Method (Zero Defect Plan) , Traceable lot number naming method .
Contact Us
- Ningbo Sofine Electric Co., Ltd.
- Contact nameEcho Qi
- Phone86-574-27871500
- AddressNo. 128, Jinhui West Road, Yinzhou Xiaying Invest Innovation Park Ningbo,Zhejiang
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