Contact Platform Support
Help CenterSurface Hardening of Pipe for Concrete Pump
Related Products
-
Steel Bar Hardening and Tempering MachinesUS$ 898 - 9,800MOQ: 1 Set -
Factory Supply Steel Bar Quenching and Tempering FurnaceUS$ 1,500 - 10,000MOQ: 1 Set
-
Railway Elastic Bar Fasteners Induction Heating Machine for ForgingUS$ 3,000 - 42,500MOQ: 1 Set
-
Railway Fastener Induction Heating Machine for ForgingUS$ 3,000 - 42,500MOQ: 1 Set
-
Machine Tool Guide Rail Hardening Special EquipmentUS$ 886 - 9,800MOQ: 1 Set
Surface hardening of pipe for concrete pump
Standard configuration of surface hardening of pipe
1.IGBT super audio induction heating power supply 1 set
2. A CNC hardening machine tool
3. A closed water cooling device
4. An infrared closed loop temperature control system
5. A centralized console
6. a special sensor bracket
Configuration of concerte pump pipe inner wall hardening equipment
Item |
Configuration |
Advantages and necessity |
Technical parameters |
1 |
CNC hardening machine tool |
1. Horizontal structure, easy to install and dismantle 2. Lead screw, high precision 3. Work stable, long service life |
1.Work piece rotation speed :0-400r/min 2.Control precision: 0.01mm 3.Walking speed: 0-6m/min |
2 |
Intelligent control center |
1. Using a central microprocessor and PLC centralized control |
can preset up to 100 procedures, process programming and store is more scientific |
3 |
IRclosed-looptemperature control system |
1. Use temperature control system work (speed, power, etc.), avoiding the temperature difference between the actual and the desired temperature caused by the voltage fluctuations, human factors, the intensity of light. Ensure consistency of the heating temperature, thus ensuring absolutely consistent product quality;
|
1.Measurement range:300-1300C 2.Measurement accuracy:+/-5C 3.Repeat accuracy:+/-0.5C 4.Responding time 10ms(95%) 5.Aim:Laser aiming(2 grade laser, Max. output power 1MW,650nm) |
4 |
Special igbt induction heating power supply |
1. Saving 50% energy than the tube, 20% than the SCR. Processing one ton steel consumption is not higher than 300KW/H 3. Hardened layer can be controlled, proper depth, high rate of qualified products, completely solve the tube equipment shallow hardening layer , pipes life is short; solve the SCR equipment deeper hardening layer, easy explosive pipe ,rejection rate and other issues 4. equipment reliability, stability
|
1.Input voltage:3 phase, 380V+/-10%,50-60HZ 2.Oscillation frequency:20-40KHZ 3.Oscillation frequency auto tracking, adapt to load. Power factor reach up to above 95%. 4.The machine has water shortage, lack of phase, over voltage, over current etc, automatic protect device |
5 |
Closed cyclecooling equipment |
1. The corrosion-resistant, closed cooling, high precision temperature control
|
1.Cooling capacity:180600kca/h 2.Working pressure:0.25MPA 3. Include cooling equipment and quenching medium two sets system |
6 |
Special sensor support frame |
1. coaxial design, the lowest loss |
Length 4m |
7 |
Sensor /induction coils |
1. The special production, while heating spraying water, deformation amount is very small 2.Easy to replace, low cost
|
|
Surface induction hardening machine
CNC horizontal hardening machine tool
At present, China concrete pump pipe is generally used 20 # steel or alloy steel,the two materials. In the production process due to wear and tear on the inner walls of concrete, this two kind of steel has very short life, wasted.
Our company based on market needs, the development of concrete pump pipe wall hardening equipment, through the pipe wall surface hardening treatment, make the inner wall of the hardness reach up to HRC58-62, while the outside of the pipe also has good ductility, increase the life of the pipeline 3 times. This set machine with a very high value and low price, have already bring in huge profits for pipeline equipment manufacturers who used my company's concret pump hardeing equipment. Purchase my company's hardening equipment , can recover the investment within six months. Concret pump pipe inner wall hardening equipment is ideal for pipe manufacturing enterprise product upgrades.
Performance comparison of before and after surface hardening
Title |
Organization |
Hardness |
Life of pipe(M3) |
Before hardening |
Ferrite |
HRC2025 |
15000-20000 |
After hardening |
Out: Ferrite Inner: Martensite |
HRC5662 |
40000-45000 |
Models of concret pump pipe hardening equipment
Model |
Processing speed(3m pipe) |
ZX-1 |
5pcs/hour |
ZX-2 |
8pcs/hour |
ZX-3 |
12pcs/hour |
Contact me
Surface hardening of pipe, please feel free to contact us
Sincerely provide service for you!
Send Inquiry to This Supplier
You May Also Like
-
40T Electric Tilting Machine for Heavy Parts RotationNegotiableMOQ: 1 Set
-
Efficient Copper Cable Granulator for Scrap Wire RecyclingNegotiableMOQ: 1 Set
-
Automatic/manual Fluidized Bed Dip Powder Coating Equipment Line for Refrigerator Shelves ProductionUS$ 2000 - 40000MOQ: 1 Set
-
Rotary Kiln Plant Design Solution 500 TpdUS$ 2000 - 80000MOQ: 1 Set
-
Noise-reducing Metal Shredder Low-noise Metal Scrap Shredding Machinery for FactoriesNegotiableMOQ: 1 Set
-
Vertical Scrap Metal Baler With 5.5kW Motor & Safety Lock SystemNegotiableMOQ: 1 Set
-
Automatic Gabion Basket Wire Mesh Forming and Welding MachineNegotiableMOQ: 1 Set
-
Metal Zipper Chemical Cold Plating Machine (13 Tanks)US$ 1,000 - 10,000MOQ: 1 Set
-
Made In China JOY 1330/1325 Portable Air Plasma Cutting MachineUS$ 2,000 - 6,900MOQ: 1 Set
-
Automatic Infrared Length Cutting SystemNegotiableMOQ: 1 Set
