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High frequency hardening IGBT induction heating quenching machine
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Product Details
Place of Origin | Henan, China | Brand Name | Yongda | |
Model Number | WZP-160 | After-sales Service Provided | Engineers available to service machinery overseas |
Product Description
High frequency hardening IGBT induction heating quenching machine
Technical parameters of induction heating quenching machine WZP-160
Model | WZP-160 |
Work power | 3 phase 380V+/-10%, 50-60HZ |
Input voltage | 320V-420V |
Input current | 6-160A |
Input power | 6-90KW |
Oscillation frequency | 10-35 KHZ |
Cooling water pressure | 0.3 MPA |
Size of generator: Transformer | 850*600*1330mm 780*540*520mm |
Weight of generator ; transformer | 131kgs; 89kgs |
Water cooling protection point | Below 50 degree celsius |
Application of induction heating quenching machine
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Hardening for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Hardening for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Hardening for machine tools, such as lathe deck and guide rail.
5.Quenching for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Hardening for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Induction heating quenching shaft
Heating quenching Yongda Brand Machine model recommendation
Work piece hardening | WZP-90 | WZP-120 | WZP-160 | WZP-200 | WZP-300 | WZP-400 | WZP-500 |
Shaft diameter (mm) | 40 | 70 | 100 | 120 | 160 | 250 | 600 |
Gears diameter (mm) | 80 | 120 | 250 | 300 | 400 | 500 | / |
Flat surface | Common use model WZP-120 and WZP-160 for flat surface hardening |
Hardening depth and machine frequency
Frequency of hardening depends on the depth of quenching layer: the depth is deeper, the frequency is lower; the depth is shallower, the frequency is higher.
0.1-0.5mm, 150-700Khz
0.2-0.8mm, 100-250Khz
1.0-1.5mm, 40-50KHZ
1.5-2.0mm, 20-25Khz
2.0-3.0mm, 8-20 KHZ
3.0-5.0mm, 4-8Khz
5.0-8.0mm, 2.5-4Khz
Product features:
1. IGBT modules, save energy than traditional high frequency tube heater.
2. Protect full.Over current.over voltage,lack of phase,water shortage, etc. more than ten alarm lamps.
3. Heating fast.Within1 second ,temperature rise up to 1200 degree,even higher.
4. No need contacting work pieces, safety, safe and reliable.
5. Environmental friendly,no pollution, good for worker's health
6. Easy to change induction coils, for heating different shape of steel billet
7. Easy to install and operate.
8. Low maintenance cost
Other machine models recommendation
Model | Input voltage | Input current | Oscillation frequency | Cooling water pressure |
WZP-40 | 320-420V | 2-40A | 15-30KHZ | 0.1MPA |
WZP-60 | 320-420V | 3-60A | 15-30KHZ | 0.2MPA |
WZP-90 | 320-420V | 4-90A | 15-30KHZ | 0.3MPA |
WZP-120 | 320-420V | 6-120A | 15-30KHZ | 0.3MPA |
WZP-160 | 320-420V | 6-160A | 15-30KHZ | 0.3MPA |
WZP-200 | 320-420V | 6-200A | 15-30KHZ | 0.3MPA |
WZP-300 | 320-420V | 6-300A | 15-30KHZ | 0.3MPA |
WZP-400 | 320-420V | 6-400A | 8-15KHZ | 0.3MPA |
WZP-500 | 320-420V | 6-500A | 8-15KHZ | 0.3MPA |
Features of cnc quenching machine tool
1, the machine uses PC-industrial digital control systems, high performance, debug and easy to use, to the greatest degree of quenching the workpiece to meet the complex needs.
2, the machine can achieve quenching mode: continuous scan quenching, and quenching, sub-continuous scanning quenching (by the level of sub-setting, no limit switch, the same below), while sub-quenching.
3, this machine is suitable for the typical artifacts (in the appropriate size range) axis: a variety of shaft, step shaft, gear shaft, cam shaft, axle, the cylindrical disk-type parts, end so on.
4, the machine control system for reserve electrical heating and cooling water quenching control interface. According to the process of quenching process and the need to control the cooling process.
5, low running costs. Just run the workpiece drive motor 250W, machine power consumption less than one-fifth of machinery and equipment.
6, the fuselage structure by profile, low cost, light weight, economical and practical.
7, easy maintenance, low failure rate, no leakage.
8 high degree of automation and production efficiency.
9, rail uses linear bearings, high precision, small friction, long life.
10, with heavy equipment through the sprocket, chain balance the weight.
1. Reply your inquiry within 24 working hours
2. Experienced engineer instruct and sales communicate with you in fluent English.
3. According to work pieces specifications, heating requirements, propose best solutions,also reference your ideas.
4. Machine details and working video link for your reference
5. Competitive price ,compare with the same industry
6. Production: strict quality standard, to produce machine and induction coils.
7. Debugging machine and only good machine will be sent.
8. Tracking goods shipping and provide bill of lading,invoice,packing list and other documents what you need
9. Provide install and technology instruction by sending drawings, email, or telephone,video.
10.If you need, will arrange one engineer to your place,instruct install machine and training operators.
11.Excess warranty period(12 months warranty), you can buy the spare parts from us with special discount price.
12.Provide long-terms technical support
Induction heating quenching machine,our professional engineer will design and recommend you suitable machine model and oscillation frequency, to meet you technology requirements.
Sincerely provide service for you!
Contact Us
- Shenqiu Yongda High Frequency Equipment Co., Ltd.
- Contact nameMandy Sheng Chat Now
- Phone86-371-55016296
- AddressNo.66,Hanghai Rd,Economic and Development Zone, , Zhengzhou, Henan
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