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eps sandwich panel production line
1)little error
2)eps sandwich panel line
3)good price with after service
4)steady running
EPS/rock wool sandwich wall panel production line
1. Colored Steel Sandwich Panel production line mainly consists of the IBR Roll Forming Machine and the Colored Steel Sandwich Panel Laminator. With this machine, colored steel wall panels or colored steel roof panels can be produced in just one-time, and the Corrugated Roll Forming Machine and the Sandwich Panel Laminator can work independently. The whole production line of the Corrugated Roll Forming Machine consists of the un-coiler, cold-bending roll forming machine, cutting device, whereas the Sandwich Panel Laminator consists of the un-coiler for colored steel, EPS block, or mineral wool panel, shallow wave for wall panels pressing device, extruding system, mixed-glue spraying, heating and pressurizing system, sandwich, flat curling, edge rolling, edge-turnover, grooving, edge-trimming device, pneumatic clamping device, automatic plastic film coating device, automatic cutting and product stacker.
2. The transmission of the sandwich panel laminator uses worm-worm gear transmission system, ensuring that lamination speed is stable and lamination is uniform;
3. The sandwich panel laminator uses the frequency regulator to automatically cut according to the pre-set sandwich panel length;
4. The sandwich panel laminator uses rubber-coated roller type laminator to protect the color paint on the colored steel as well as during the pressurizing of the sandwich panel;
5. The sandwich panel laminator has a high quality and thick wall rectangular steel welding method and has the polishing, smoothing and aging treatment to get rid of the rust;
6. The appropriate colored steel sheet: width=1000-1200mm (the length of panel is without imitation), thickness= 0.2-0.8mm;
7. The recommended core materials for Sandwich Panel: EPS Panels and Mineral Wool Panels;
1.Parameters of the production line:
1)Product thickness: 40-250mm
2)Raw material thickness: 0.27-0.8mm
3)Raw material: (under side) color steel, pvc, aluminized paper
4)Voltage:380v/50~60HZ,3phases
5)Production capacity(according to your glue )
4-4.5m/min (the fastest) ,2-2.5m/min(the slowest)
6) Total power: about 30KW
7) Weight: 40ton
8)PLC control system, easy to operate, high precision and work stably.
9) Dimensions of whole production line:
about Length45000mm × Width2500mm × Height2600mm
2.Technical Specification:
NO |
Technical Specification & Remark |
|
1. |
Manual de-coiler |
The decoiler can be adjusted according to the inner diameter of the coil. Max.capacity: 5000kg |
2. |
Feeding platform
|
Function and feature: put the raw material(steel plate) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron. |
3. |
Forming machine
|
In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard planting, heat treatment and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped. Rolling galvanization thickness:0.05 mm Rolling material: Forging Steel 45# |
4. |
composite system
|
|
5. |
Shearing mechanism
|
It adopts steam pump and PLC control system to work automatically.
|
6. |
Computer control cabinet
|
It adopts industrial computer to control. The target piece’s length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use. PLC control boxes: one is for the composite system and the other is for cutting system. |
7. |
Counter
|
One counter gauges length, pulses, and decides length. |
8. |
Output table |
To receive the ready sandwich panel |
3.Different types of the panels:
Each production line can produce 5 types’ panel, including 2 types H inlay wall panel, 2 types butt joint wall panel, and 1 screw panel .
1) Screw panel with EPS: 960, 970, 980,choose one type from them for each line.
Raw material Width of Upper layer:1200mm
Raw material Width of down layer: 1000mm
2)EPS tong & groove panel with EPS
1150/950mm
1000/1200mm coil
3)H shape panel with EPS:
Width of raw material:1200m
4.Advantages of theEPS sandwich wall panel:
1)lower price and best quality
2)waterproof and Fireproof
3) 3.The advantage of the rock wool sandwich wall panel:
4)high strength
5)Durable
6)Heat insulation and Sound insulation
7) Energy-saving and Most area-saving
8) Environmental protection
5.Application:
it is widly used as roofing material for steel structure plant, gym, Supermatet ,commercial and civilian facilities.
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