AC/DC welding pipe roll forming machine

Welded pipe roll forming machine,square pipe & round pipe roll forming machine

1.Working flow

Decoiler--Cutting--Butt welding--Coil storing--Forming machine--Welding--Outside chip removing--Cooling--Size fixing--Straighting--Cut to length--Production

2.Welded pipe 

1) Round Pipe-------Φ12- Φ64mm

2) Thickness---------0.4mm-2mm

3) Square Pipe-------10 × 10mm-60 × 40mm

4) Thickness---------0.4mm-1.5mm

3.Raw material

Suitable for hot rolled low carbon steel cold rolling and hot galvanized sheet,coil σb≤ 520Mpa, σs ≤ 345Mpa.

4.Specifications

1) Shaft diameter                              Φ60

2) Vertical roller diameter                Φ30

3) Max width                                     200mm

4) Max thickness                               2.0mm

5) Forming speed                              90m/min

6) Number of horizontal rollers       12

7) Number of vertical roller             10

8) Main motor power                       75kw

9) Coil loading machine power       7.5kw

10) Installed capacity                       about 181KVA,3-phase;380V50HZ,unidirection:220V/50HZ

11) Installed space                           35m(length)*3.5m(width) 

5.Main forming machine picture show

6.Fly saw cutting

It's used for continuous production of the length of the steel pipe according to their own requirements set foot cut off

1) Round pipe sawing:  Φ12- Φ64mm

2) Max square pipe sawing: 60*40m

3) Thickness of round pipe: 0.4-2.0mm

4) Thickness of square pipe: 0.4-1.5mm

5) Cutting precision(each): <±3mm

6) Motor power of sawing(AC): 7.5kw

7) Motor power of operation(DC): 18.5kw

8) Operation mode: Computer control

7.Installation and adjustment

1) Installation:

1.1 Figure chosen according to the foundation installation site,according to the size of the foundation figure lay a concrete foundation,set aside the anchor stability hole,curing to dry

1.2 In all parts of the machine before fixed the installation,steel wire or string to align the parts molding machine certer

1.3 Reducer saw car parts such as host base level application level levelling,stability,by adjusting pad iron levels

1.4 Steady loading for each part is,after pouring the anchor bolt hole, curing dry(summer for a week,winter for 2 weeks),then compression anchor nut(or welding)

2) Adjustment

2.1 The machine after installation,idle running experiments,and then put the strip traction in the past,roller,uniform stress distribution and adjust the level and adjust the vertifical roll,make appropriate clamping

2.2 Steel pipe distortions in the process of deformation,available alignment adjustment