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Dongguan LiHua Machinery Equipment Co., LTD is a high-tech private enterprise who gathered researching, designing, producing, selling, service together. The company has many products such as Robot, manipulator, welding, polishing, grinding, metal forming and non-standard automation equipments. The company had passed management certification of ISO9001. Their products had passed safety certification of CE.
The company has independent plant nearly 10000 square meters, the company had successfully provided products and service to hundreds of the well-known domestic enterprises such as Media, Galanz, Supor, ASD, Samick, Jin Jiang, Shun Fa, Shanghai electric, Sheng Yang, Yu Feng, Kang Sheng, Shun Da, Hitachi, Panasonic, Hua Lu and win the reputation.
“Touch China with quality, Touch the world with credit!” is the business idea of the company; the company always pursue the specialization and excellence, and gain the trust and support from customers by advanced technology and mature management; The company had promoted and implemented the quality management idea of “zero defective products”, and established a complete marketing and after-sales service through China.
The company sticks to the principle of “creating the first class quality, establishing the first class brand”; The company aiming on creating profits for customers, and creating value for the society. The company try the best to offer the customers with the best, the latest and the most comprehensive techniques and service.
The principle of high frequency induction heating is that apply high frequency alernating current to a conduct that is curled to cyclic (normally copper tube) to produce flux, then put the metal to this area to make the flux to run through it, and eddy current will be generated in the deriction of self-capturing with flux(rotary current), the induced current then generates heat under the influence of the eddy current, so this heating method is called induction heating. hence, metal and other objects under heated can be heated without contact. at this moment, the character of the eddy current relies in that the induction heating on the object nearby the coil is outwardly strong but inwardly weak. with this principle. this heating body can be concentratedly heated where needed to achieve instantly effect, thereby the production output and work capacity are both improved.
Induction forging furnace's main features:
lAdopts the latest high frequency power units and frequency conversion control techniques with high efficiency, low energy consumption and higher output power.
lWith constant current and constant power control function to greatly optimize the heating process of metals, realize efficient and fast heating, and fully exert the superiority of the products.
lPower consumption is half of traditional electron tube high frequency induction heating equipments under the same conditions.
lWith 100% load design, can work for continuous 24-hour a day. Infrared temperature detector can be equipped to realize the automatic control of temperature, improve heating quality and simplify manual operation.
lWith heating-insulating-cooling three stages function setting, the heating and insulating time required can be get to accommodate to the batch and repeated heating situations.
lWith multiple status display of overflow, over voltage, low water, phase failure and load malfunction, providing higher reliability and sustainability.
lSelect power supply according to the power and frequency. The higher the frequency, the shallower the heating depth, and the lower the frequency, the better the diathermancy.
IGBT heater |
Input Voltage |
Output Power |
Input Current |
Output Voltage |
Oscillation Frequency |
Cooling Water |
Slave machine compensation capacitor |
Inductor Optimum Length (Suggested Coil Length) |
(LHM) |
(V) |
(KW) |
(A) |
(V) |
(KHZ) |
(T/H) |
(μF) |
(M) |
|
LHM-25AB |
380 |
25 |
36 |
550 |
1-10 |
0.54 |
10-50 |
6-12 |
|
LHM-35AB |
380 |
35 |
51 |
550 |
1-10 |
0.54 |
10-50 |
6-12 |
|
LHM-45AB |
380 |
45 |
68 |
550 |
1-10 |
0.60 |
10-50 |
6-12 |
|
LHM-70AB |
380 |
70 |
105 |
550 |
1-10 |
0.60 |
10-50/20-100 |
6-12 |
|
LHM-90AB |
380 |
90 |
135 |
550 |
1-10 |
0.60 |
20-100 |
6-12 |
|
LHM-110AB |
380 |
110 |
170 |
550 |
1-10 |
0.72 |
20-100 |
6-12 |
|
LHM-160AB |
380 |
160 |
240 |
550 |
1-10 |
0.90 |
20-100 |
6-12 |
Q: Why use induction heating?
A: 1,Induction Heating is a GREEN process as it does not emit fumes or CO2 into the environment, emissions are controlled by the electricity generating company at one site and are easy to monitor.
2, The result of only a small proportion of the material being heated, commonly less than 5% of the mass being heated to accomplish the required properties, then there is less energy consumed, overall, to heat treat the component when compared with conventional furnace heat treatment methods.
3, Again due to the small areas heated there is a considerably reduced heat treatment distortion so much so that the majority of the components we heat treat are ready for assembly after heat treatment.
4, Grinding costs can constitute 25 - 30% of the total cost of a component. Modern CNC lathes can turn components more accurately to size than they can be ground and with a better surface finish. Save money by specifying induction hardening.
5, Some components require some areas to remain soft after heat treatment. This can only be achieved in a furnace by stopping off the component. The stopping off technique alone is usually more expensive than the cost of the induction hardening process and the induction process only hardens the portions required to be hard.
Q: How to choose a suitable induction heater?
A: Induction heaters have many different modles with different power and frequency.
1, The higher power, the faster of the heating speed. so if you want to heat fast then you'd better choose a high power induction heater.
2, The higher frequency, the lower of the heating layer. So for some surface hardening, we suggest use a higher frequency heater, for some entire heating (like forging and melting) we suggest to use low frequency heater.
3, If you are not sure of which model is suitable for your work, please ask our salesman for suggestion before you place an order.
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