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Semi-auto Bga Rework System for Laptop Bga Repair

Semi-auto Bga Rework System for Laptop Bga Repair photo-1
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Semi-auto Bga Rework System for Laptop Bga Repair photo-3
US$ 16,000 - 20,000 MOQ: 1 Set
Key Specifications
Get Latest Price
Place of Origin:
Guangdong, China
Brand Name:
Dinghua
Model Number:
DH-A4
Payment & Shipping
Payment Methods:
Port of Shipment:
Shenzhen
Delivery Detail:
Delivery time depends on order quantity.
Place of Origin Guangdong, China
Brand Name Dinghua
Model Number DH-A4
Voltage AC220V±10%
Current 30A
Rated Capacity 6800W
Rated Duty Cycle 90%
Dimensions 75*102*100cm
Weight 95kg
Usage laptop computer motherboard / ic repair
Certification CE,ISO9001:2008
After-sales Service Provided Engineers available to service machinery overseas

Specifications

Semi-auto bga rework system for laptop bga repair
Optical alignment
CCD camera system
Laser positioning

Semi-auto bga rework system for laptop bga repair

Product Description

 

 
Stucture of semi-auto 3 in 1 bga rework system  
Semi-auto bga rework system for laptop bga repair

Function of laptop bga repair station 

NO

Name

Usage

How to use

1

Angel adjustment

Adjust BGA angel

Rotate button

2

Top heating head

Automatic heating equipment

Manual or automatic through HD touch screen

3

Laser positioning

Indicate the BGA position

Press the laser button

4

Top hot air nozzle

Control the hot air more evenly

 

5

LED head light

Lighting when working

Press the LED button

6

Bottom hot air nozzle

Control the hot air more evenly

 

7

IR plate

Preheat the PCB board

 

8

IR plate switch

Switch of the IR plate

Press the button

9

X-axis microadjustment

Adjust the PCB board X-axis direction

Rotate the micrometer

10

Y--axis microadjustment

Adjust the PCB board Y-axis direction

Rotate the micrometer

11

Emergency stop

Stop the machine immediately

Press the button

12

Laser button

Control the laser position

Press the button

13

Start button

Start heating

Press the button

14.

LED button

Control the LED head light

Press the button

15.

LCD display

Display the BGA picture

Connect the power line

16

Place system

Placing the BGA chips

Manual or automatic through HD touch screen

17

PCB support

Support the PCB boards

 

18

Cross flow fan

Cooling the PCB board after heating

 

19

Lock screw

Lock the PCB support

Rotate the screw

20

USB interface

Transfer files

USB connector

21

Temperature sensor

Test the outer temperature

Connect the sensor

22

Alignment brightness adjustment

Adjust the alignment brightness

Rotate the screw

23

HD touch screen

Operate the program

 

 

 

 

Parameters of  laptop bga repair system  

 

Power supply

AC220V±10%  50/60Hz

Power

6800W

Top heater

Hot air 1200W

Bottom heater

Hot air 1200W,Infrared 4200W

Positioning

V-groove, PCB support can be adjusted in any direction and with external universal fixture

Temperature control

K type thermocouple, closed loop control, independent heating

Temp accuracy

±2℃

PCB size

Max 430*460 mm Min 22*22 mm

Workbench fine-tuning

±15mm forward/backward,±15mm right/left

Camera magnification

10x-100x

BGA chip

2*2-80*80mm

Minimum chip spacing

0.15mm

External Temperature Sensor

4(optional)

Placement Accuracy

±0.01MM

Machine dimension

(L*W*H): 75*102*100cm

Packing dimension

(L*W*H): 90*117*115cm

NW/GW

95/116kg

 

 

 

 

 

Features of laptop computer repair equipment  

1. Embedded industrial PLC, high definition touch screen, make the operation humanity, CPU control, and instant curve analysis function. Real-time display settings and actual temperature curve, which can also be used to analyze and correct the curve if necessary.

 

2. It uses high precise k-type thermocouple closed-loop control and automatic temperature compensation system, with CPU and temperature module to enable precise temperature deviation to add and subtract 2 degrees. Meanwhile, external temperature measurement connector enables temperature diction and accurate analysis of real time temperature curve.

 

3.V-groove PCB works for rapid, convenient and accurate positioning, which can meet all kinds of PCB board of positioning.

 

4. Flexible and convenient removable fixture on the PCB board can protect the PCB fringe devices from damaging and transmuting. It can also adapt to various BGA ‘s reworking.

 

5. Various sizes of BGA alloy nozzles, which can be adjusted 360 degree for easily installation and replacement.

 

6.Three temperature areas can independently heat and they are multiple temperature control, which can ensure best integration of different temperature areas. Heating temperature, time, slope, cooling and vacuum can all be set in the human-machine interface.

 

7.There are 8 stage temperature controls up and down. Massive storage of temperature curves which are accessible at any time according to different BGA. Curve analysis, setting and adjustment are also accessible via touch screen. Three heating areas adopt independent PID calculation to control heating process to enable more accurate temperature.

 

8.It uses high power cross-flow fan to enable fast cooling of PCB board and prevent PCB from deformation. There are also internal vacuum pump and external vacuum chuck, which can help to fetch the BGA chip.

 

9. Collocating with sound control "early warning" function. It can warn workers to make some relative preparation 5-10 seconds before the completion of uninstalling or welding. Cooling system will start after vertical wind stopped heating. When the temperature drops to normal temperature, the cooling process will stop automatically, so that the machine will not be aging after temperature heated up.

 

10.It use rocker controller for controlling the upper heater go up and down freely, and it also has the function for zooming the picture.

 

11.Picking and placing system, easier to operate and improve the working efficiency

 

12.CE approved, equipped with emergency stop switch and automatic power-off protection device when emergency happens.

Packaging & Shipping

1. The machine can be delivered by DHL, FedEx, TNT, EMS, UPS.

2. By sea or by air. Please provide us your nearest port.

3. The delivery date is within 7 days after the receipt of payment. If you are in urgent need of it,please kindly tell us.

 

 

Semi-auto bga rework system for laptop bga repair 

 

Semi-auto bga rework system for laptop bga repair

 

Company Information

Company profile

Shenzhen Dinghua Technology & Development Co., Ltd is a professional manufacturer of BGA rework station, rework tools and associated equipments, engaging in design, production, sales and service.We commit us to make the professional equipment, provide the high quality a perfect service for the customer. As one of pioneer in this industry, we continue to improve and innovate along with the market demands by absorbing the advanced development experience from home and abroad to adhering to our vision of ‘Professionalism, Honesty, Innovative and Responsibility’.

Science and technology are primary productive forces. Through teamwork, we achieved the core thermal-control technology with related patent. At the same time, our products cover 3 categories: high-end, mid-end and low-end for development and production using manual, semi-auto to fully automated processes. Our market had expanded into industries like: individual repair, factories, education, military and aerospace etc. And we had established the point-of sales and end service at locally and abroad.

Your satisfaction is our target, adhering to customer-focus, market oriented, and our company provides fist class products and high efficient services for customers through continuous innovation. We are honored to work with you to create a brighter future.

 

Our compay production bga rework station

Semi-auto bga rework system for laptop bga repair 

 

Our customer to buy our bga rework station

Semi-auto bga rework system for laptop bga repair

 

 

 

Certifications

Semi-auto bga rework system for laptop bga repairSemi-auto bga rework system for laptop bga repairSemi-auto bga rework system for laptop bga repair

 

 

Warranty

1.All the machine will be well tested for 3 days before sending.

2.The whole machine is for 1-year warranty, the heating wire is for 3-years warranty

 

 

FAQ

Bga rework station chip bond FAQ;

1. Missing solder

It will cause the off-normal with the manual counterpoint, and there will be a process of automatic correction between welding plate and the bga chip under the effect of the surface tension of the solder ball.

Chip uneven decline result from the uneven heating, or the early returning result in the run-off. If stop the reflow at this time, it will cause the missing solder. So we need to extend the time of soldering temperature. Or we also can increase the soldering temperature to make the degradation of the solder ball uniformity.

 

2. Short circuit.

When the solder ball arrive in the melting point and is at the status of liquid, the higher time,temperature and pressure will damage the surface tension and supporting role of the solder ball. And then resulting the short circuit. So we need to cut down the time of soldering appropriately, or we can lower the soldering temperature.

 

3. A chip burst and bubble.

General there will be three situation;

1) First, Chip be affected with damp.

Solution:put the BGA and PCB into the oven about 4 to 8 hours, the temperature of oven setting is 80 to 100

2) Second, higher temperature

Solution: cut down the soldering time and turn up the bottom temperature to avoid chips directly heated too high.

3) Longer solder time

Solution: cut down the soldering time or move up the upper area a little. And let the bottom heat first, when the bottom temperature is 200 degree, move back the upper area. It can avoid the chip to heating too long.

 

4. Why the PCB will become black after soldering

General there will be two situation;

1) First,too much repeat welding times

2) Second, there is the problem of the flux paste quality.

Solution: use the better quality flux paste.

 

5. Why there will be the four corners rugged after the soldering.

General there will be two situation;

1) First, the PCB is not to be installed well or the PCB is out of shape.

Solution: after installing the PCB well. Please check that whether they are on the same line. And adjust the supporting screw to prevent the PCB sinking.

2) Second, the heat absorption rate of the bonding pad inconsistent res luting form the uneven copper foil lead

Solution: since the work environment of the BGA rework station is not sealed, so it cannot arrive the original reflow effect.. For this, we can turn up the temperature of the preheat infrared area. And change to a larger size nozzle to make the BGA chip has a large heating area. It can effectively prevent the absorption of the PCB copper foil too fast.

 

6. Why the bonding pad will drop when dismount the BGA chip.

General there will be several following question;

1) First,welding temperature or soldering time is not enough. In the case of tin ball haven't melt completely to remove the BGA chip

Solution: turn up the temperature or extend the soldering time.

 

2) Droped bonding pad point was empty on PCB board,not have copper foil lead on bottom bonding pad. Because there is no down-lead to fixed bonding pad the repair process will easy to fall off, but these soldering spot are useless,doesn’t affect use function.

This situation is common, there is no better way to avoid.

 

3) The problem of PCB board quality.Bonding pad tension and peeling resist coefficient no up to standard.

 

4) PCB board severity burn-in,in particular the PCB board to use more years.

 

7. What will you notice when choose the flux and the solder ball?

1) First, Our advice is that the operator should buy the special BGA flux paste. Ifuse the bad quality flux paste, there will be the missing solder and dry joint. And even make the PCB become yellow after soldering.( the storage temperature of the flux paste is not too high, or it will be no use)

2) Second, please pay attention to the date in produced.

 

 

 

Our Services

a. Your inquiry related to our products or prices will be replied within 24hours.
b.Be Well-trained and experienced to answer all your enquires in fluent English
c. OEM&ODM, any your request we can help you to design and put into product.
d. Distributors are offered for your unique design and some our current models
e. Protection of your sales area, ideas of design and all your private information.

 

 

 

We always answer your questions: 24 hours a day, 7 days a week.

 

 

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Business Type
Manufacturer
Year Established
2011
Factory Size
1,000-3,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million