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Typical profile drawing:
Technical process:
Un-coiler→ Feed with guide→ Roll forming→ Hydraulic cutting with fixed length→ Run-out table→ PLC control
Flow chart:
Specifications:
1. General
1). Thickness of steel coil: 0.2-0.9mm
2). Material: PPGI, GI
3). Input width(coil width): 1000mm
4). Total length(from Un-coiler to output table): about 15-16M
5). Total weight: about 8T
6). Tolerance of length: 10±2mm
7). Transporting: 1×40ft Container
2. Main roll forming machine
1). Machine stand: 350H steel welding structure
2). Guide feed way: side sliding type
3). Structure: wall panel, thickness 14mm
4). Number of stations: 15 stations
5). Main shaft material: 45# steel, O.D.: 70mm, quenching and tempering treatment
6). Roller material: high grade 45# steel, quenching 58-60°C, plated chrome on surface 0.05mm
7). Way of drive: by chain
8). Forming speed: 8-10 m/min
9). Main motor power: 5.5kw
10). Power supply: 380V, 50HZ or at buyer’s requirement, 3-Phase
11). Motor is under the mould, which can save space.
12). Dimension (L*W*H): 8.2×1.55×1.5m
13). Weight: 3.5T
14). Bearing: Harbin Bearing
3. Hydraulic cutter
1). Material of blade and mould: Cr12 steel with quenched treatment 58-62°C.
2). Cutting system: adopt advanced hydraulic cutting system, automatic cut after forming no distortion, waste, high safe factor(main motor stops and then cuts).
3). Cutting type: stop machine cutting.
4. Electrical system
1). Screen display: touch screen;
2). PLC: Mitsubishi;
3). Measure the length automatically;
4). Count the quantity automatically;
5). Length and quantity is controlled by computer, the machine will cut automatically as reaching the set length, the machine can automatic stop;
6). It is easy to adjust the error of length;
7). Meter count way: rotary encoder;
8). Converter control: 7.5KW.
5. Hydraulic system
1). YUKEN system, made in China;
2). Power: 3KW;
3). Oil pump of hydraulic station: gear pump;
4). Hydraulic cylinder: 100mm;
5). Structure of cutting: size of hydraulic station 55×65×90mm;
6). 1 set of electro valve;
7). The oil pipe can not be welded type (protective of oil leak), treatment of welding spot of total machine.
Line composition:
Passive/Hydraulic Single or Double Un-coiler;
Roll Forming Machine Unit;
Hydraulic Automatic Cutting Unit;
PLC Automatic Control Cabinet;
Product Run Out Table;
Electrical system;
Hydraulic system.
Hydraulic un-coiler
Simple run-out table
Automatic run-out table
(Remarks: above machines are optional, customer can choose it as the demand.)
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