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The seller’s scope of supply
1.The foundation design, overall design and manufacturing of all equipments;
2.Manufacturing and installation for all of the equipments(The main burner, air control device, fan, combustion air
pipe, control cabinet, temperature control device, gas pipeline control, door drive, die casting plate, casting machine,
insulation groove, the filter box)
3.Design and construction for exhaust pipe(From melting furnace to nearby ground)
4.All painting work for equipments;
5.Installation, Debugging and training;
The Buyer’s scope
1.All of the civil construction;
2.Gas,cooling water supply and construction of corresponding facilities;
3.Compressed air,electrical supply and construction of corresponding facilities;
4.Other necessary facilities for installation and machine running.
10T Aluminum billet casting line
No. |
Equipment List |
Quantity |
1 |
10T+5% Tilting melting furnace |
1 set |
2 |
Casting machine |
1 set |
3 |
Insulation groove |
1 set |
4 |
Ti-B Wire Feeding Device |
1 set |
5 |
Filter box |
1 set |
6 |
3’’ Billet casting die plate |
1 set |
7 |
4’’ Billet casting die plate |
1 set |
8 |
5’’ Billet casting die plate |
1 set |
9 |
6’’ Billet casting die plate |
1 set |
10 |
7’’ Billet casting die plate |
1 set |
11 |
Automatic casting system |
1 set |
12 |
Aluminum billet saw |
1 set |
- 1. 10T+5% Tilting melting furnace
1.1 Name:Tilting type regenerative melting furnace;
1.2 Model: HJ-RZ-10T-S7-M
1.3 Main parameters:
Sr |
Item |
Tilting melting furnace |
1 |
Furnace type |
square shaped |
2 |
Capacity |
10Tons |
3 |
Capacity tolerance |
10T±10% |
4 |
Size of furnace |
(according to regular practice) |
5 |
Thickness of furnace bottom |
500mm |
6 |
Thickness of furnace wall |
500mm |
7 |
Thickness of furnace top |
420mm |
8 |
Size of furnace door |
2400mm*1500mm |
9 |
Furnace pool depth |
650mm |
10 |
Min diameter of exit |
Φ70mm |
11 |
Max capacity of outflow |
30 Tons/H |
12 |
Flow type |
In constructions incorporating |
13 |
Life of furnace liner |
≥3 years(Under normal production conditions) |
14 |
Burner form |
Alternating regenerative burner |
15 |
Diateter of regenerative ball |
Φ20mm, aluminum content of 75% ceramic heat storage ball |
16 |
Gas consumption |
Max 200 Nm3/h |
17 |
Air flow rate |
2400Nm3/h |
18 |
Melting capacity |
≥3t/h(In A00 ingot) |
19 |
Fuel |
Natural gas,calorific≥8600kcal/Nm3 |
20 |
Consumption unit |
≤70m3/t alu(In A00 ingot) |
21 |
Burner ignition |
Automatic ignition transformer |
22 |
Liquid aluminum melt temperature |
700~750℃ |
23 |
Furnace protection temperature |
1100℃ |
24 |
Exhaust emissions temperature |
≤250℃; |
25 |
Temperature control accuracy |
±5℃ |
26 |
Furnace wall temperature |
≤60℃+ambient temperature |
27 |
Gas pressure |
0.15~0.2Mpa(owner supply) |
28 |
Gas working pressure |
8~15Kpa(owner supply) |
29 |
Reversing valve dynamic medium |
Compressed air(owner supply) |
30 |
Dynamic pressure of reversing valve |
4~6kg/cm2 |
31 |
Cooling fan |
380V-3KW-direct starting |
32 |
Combustion supporting fan |
380V-15KW-direct starting |
33 |
Exhaust fan |
380V-22KW-direct starting |
34 |
Burner cycle time |
60S-120S (can be setted) |
35 |
Control system |
Automatic control system Siemens s7-200-226 controller MCGS man-machine interface |
36 |
Temperature control system |
Siemens temperature module |
Total weight:87Tons
Total volume:350CBM
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