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Specifications
EPS sandwich panel production line.
Eps sandwich roof panel production line
1.Components and Functions
Standard Decoilers |
For use with 1200mm wide steel coil sheet up to 5 tons in weight. The coil holder is supplied with two supporting parts and expanding mandrels. The Max. outer diameter is 1200mm,the inner diameter is 508mm or 610mm. |
Roll Forming system |
This system is equipped with decoiler and controller, these make it possible to produce the single corrugated sheet for the roof. Sandwich panel |
|
Consecutive Laminating Body ( one for upper coil, other for lower coil) |
Consists of guiding, laminating, glue providing, glue scraping, heating, auto cutting and controlling. |
Coil Guiding equipment |
When the coil sheet come the laminator, the guiding system ensures the sheet to the correct position. |
Pre-heating system |
Before glue scraping, the coil sheet will be heated in this system. |
Guiding roller core |
When the EPS fed to the machine, the guiding roller will guide the EPS to the laminating cabinet, the roller core will go the cabinet too. This makes the EPS closer to the top and lower coil sheet, thus make the finished panel more solid. |
Glue Providing |
There are 2 drum stand, with proportion at 60:40 ( the glue is provided by the buyer, and the quality shall be meet the speed at 3-4 meters per minute). the glue can be supplied at different speed. This part is operated separately. |
Glue Filling Pad |
he pad is in to-and-fro movement, there are air cushions on the concrete pad. |
Heater |
To open the heating pipe or not and how many pipes to open, is depend on the temperature and the solidify time of glue. The heater is to heat the top and lower coil sheet at appropriate temperature in laminating |
Cutting system ( for laminating use ) |
In production, when the sandwich panel meet the set length, the system will cut the panel with milling cutter. |
PLC Control System |
Main components imported from Mitsubishi. All language in English. |
Supporting Table |
The finished panel will come out to the table. |
Safety Guard |
All the chains and sprockets are covered with a guard. this will prevent the workers from injured |
2.Technical Specification
- Physical Measurement
Whole line dimension |
about 30 * 2.2* 2.5M |
Whole line weight |
about 15000kgs |
The length of Roll forming part for roof |
10 M |
Roll stands of roll forming part |
about 14 stands |
Roll forming weight |
6000kgs |
Main Laminating part dimension |
6M |
Laminating part weight |
6000kgs |
- Working Conditions
|
Electrical
|
Voltage |
380 Volts AC. 3Phase |
Frequency |
50 Hz |
|
Power |
about 28kw |
|
Compressed Air |
Pressure |
0.3 m3/7kg |
Temperature |
around 25 °C |
|
EPS Density |
≥18kg/ m3 |
|
The surface of the EPS shall be even, | ||
Unevenness of the surface shall less than 1.5mm/m | ||
- Design Requirements
Panel and Profile |
See attachment |
Top Coil |
0.5-0.6mm , 235Mpa |
Lower Coil |
0.5-0.6mm, 235Mpa |
Laminating Speed |
at 1-4m/min. |
Finished Product Profile
We can make and design what kinds of roll forming machine according to your profile drawings.
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