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Help CenterAutomatic Filling Machine for High Viscous Liquid
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Issue |
Application Description |
Applicable Filling Materials |
1) High -Viscosity Liquids 2) Applicable for Paste |
Granule Requirement |
Applicable for Liquid which consist of small size granule content |
Corrosive Requirement |
Applicable for Liquid which consist of Corrosive and Poisonous content |
Typical Filling Material |
High viscosity liquid like: Grease, Cream, Gel, Cosmetics , Paste , Sauce and so on |
Filling Range |
10ml – 5000ml |
• Suitable for high viscosity liquid filling, like cream, sauce, paste etc. Even with corrosive characteristic.
• Configure with hopper and rotary valve to enable the stability of filling.
• Anti-dropping design to make clean and accurate filling.
• PLC control and HMI setting up to make easy operation and trouble shooting.
• Easy-adjusting design for filling volume and filling container adjustment.
• Customized piston ring selection to adapt different filling materials.
Following are the construction photo of filling nozzle / anti-dropping sub-assembly , and rotoy valve installed under the material hopper , which are enable the stability fo filling
We believe that the key components will determine the quality of the products, therefore , we only apply international reputable components for our products
No |
Components |
Material / Short List |
1 |
Products Touching Parts |
Stainless Steel 304 as the standard, Stainless Steel 316,316L at the Buyer’s option |
2 |
Structure / Support |
Carbon Steel or High Class Aluminum |
3 |
Main Surface |
Stainless Steel 304 |
4 |
Programmable Logic Controller |
Delta, Siemens, Mitsubishi, Panosonic |
5 |
Touch Screen |
Weinview, Siemens,Delta,Kinco, Panosonic |
6 |
Stepper/Servo Motor |
Teco, Delta, Panosonic,Leadshine |
7 |
Frequency Convertor |
Delta,Schneider,Leadshine |
8 |
Key Electric Components |
Schneider,Chint, Ls, Ark |
9 |
Key Protection & Relay |
Schneider |
10 |
Cylinder, Filter |
Airtac , SMC |
11 |
Photocell Sensor |
Autonics , Keyence,Leuze, Panosonic,Datalogic |
12 |
Vacuum Sucker |
Airtac, Sunx |
13 |
Temperature Controller |
Omoron |
Catalogue1A-xxx-x |
AVF/APF |
||||
Specific Type |
F-4 |
F-6 |
F-8 |
F-12 |
F-16 |
Special Apply for |
Suitable for the filling of High-viscous liquids and Paste |
||||
Control Method |
Automatic |
||||
Number of Filling Nozzles |
4 |
6 |
8 |
12 |
16 |
Container Moving Type |
Liner |
Liner |
Liner |
Liner |
Liner |
Ideal Range of Filling-ml |
20-100,50-250,100-500,200-1000,500-2500 upon the client’s requirement |
||||
Filling Speed –BPM/100ml |
40-60 |
60-80 |
70-90 |
80-100 |
90-120 |
Filling Tolerance |
20-1000ml<= (+/-)1%,1000-5000<= (+/-)0.5% |
||||
Compress Air Required |
4-6 bar |
4-6 bar |
4-6 bar |
4-6 bar |
4-6 bar |
Air Consumption |
10M3/Hour |
15M3/Hour |
20M3/Hour |
30M3/Hour |
40M3/Hour |
Power Requirement |
AC 220V 50/60HZ |
AC 220V 50/60HZ |
AC 220V 50/60HZ |
AC 220V 50/60HZ |
AC 220V 50/60HZ |
Electricity Consumption |
0.75kw |
0.75kw |
1.2kw |
2.2kw |
2.2k w |
Approximate Weight -Net |
550kg |
900kg |
1100kg |
1300kg |
1550 kg |
Dimension ( ‘mm ) |
1300*1200*1800 |
1600*1200*1800 |
1900*1200*1800 |
2300*1200*1800 |
2600*1200*1800 |
With Hopper |
Yes |
Yes |
Yes |
Yes |
Yes |
With Pre-Heating |
No |
No |
No |
No |
No |
With Shield |
No |
No |
No |
No |
No |
CE Approval
Customization Philosophy
The product demonstrating may not perfectly meet your requirements, our philosophy is to customize your real need, To minimizing idle capacity and function. To supply you performance and cost balanced products. Following are the factors shall be taken into account during customization:
Feature |
Options |
Remark |
Product touching parts |
1) Stainless Steel 304 2) Stainless Steel 316 3) Stainless Steel 316L |
|
Structure |
1) Carbon Steel 2) Stainless Steel 304 |
|
Surface |
1) Stainless Steel 304 2) Stainless Steel 316 |
|
Filling Device |
1) Piston Pump 2) Rotor Pump |
|
Material Hopper |
3) With Pre-heating device 4) With Stirring device |
To get better fluidity of the filling liquid |
Anti-dropping |
1) Anti-dropping block 2) Anti-dropping valve 3) Vacuum Sucking 4) Anti-dropping sucking pump |
To ensure clean and accurate filling, no dropping during filling |
Protection |
1) No bottle no filling |
|
Safety |
1) Protection cover 2) Cover open , machine stop |
|
Other Features |
1) Automatic Product Counting |
|
Selection Guide
Selection Guides are available for circulation, contact us to get products selection and customization support.
Statement
- The pictures demonstrating in this profile represent products of range, and subject to the newest or customized design
- Due to the huge number of documentation updating, the data indicated in this profile may not be updated timely, Please contact with our customer service for newest version.
- The features or functions appear in this profile subject to the additional description of quotation
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